[comp.lsi] Yield data wanted - 1 micron CMOS

burke@fps.com (Gary Burke) (01/04/91)

	Does any one have non-proprietry yield data on 1-micron CMOS
process, or know where I can get this?
Gary R Burke.

mark@mips.COM (Mark G. Johnson) (01/04/91)

In article <14477@celit.fps.com> burke@fps.com (Gary Burke) writes:
  >
  >	Does any one have non-proprietry yield data on 1-micron CMOS
  >process, or know where I can get this?

It perhaps bears repeating that
*Yield is a function of time, geographic location, diesize, & die complexity*
*Yield is a function of time, geographic location, diesize, & die complexity*
*Yield is a function of time, geographic location, diesize, & die complexity*

In any given fab, yield on "1-micron CMOS" is better today than it was
four years ago; yield increases with time.

Similarly, different fabs have different yields even at the same moment
of time; building "1-micron CMOS", AMD gets different yield than Cypress
and both are different than Motorola, because the fabs are several
hundred meters apart in Austin, Texas (USA).

Bigger die have lower yields (when yield is expressed as a percentage),
because there is more to go wrong with a bigger die.  The exact statistical
formulae for predicting yield vs. die area are topics of ongoing research
and fierce debate; the best treatments (IMHO) are to be found in the IEEE
Transactions on Semiconductor Manufacturing.  A very broad-brush generalization
would be to say that, APPROXIMATELY, Yield = exp(-DA)/f(A)  where 0 < Yield < 1
is the fraction of die that are 100% good, A is the die area, D is a positive
constant, and f(A) is a function of area.  For the widely used "Poisson"
yield model, f(A)==1 and thus Yield=exp(-DA).

Die complexity enters into the picture because die area doesn't tell the
whole story: some chips are pad-limited and have lots of blank-area
where there aren't any transistors or wires to fail, other chips like
memories are full to the brim with tightly packed dense circuitry and wiring.

A first approximation to yield would be a function of 4 variables
    Yield ~=~ f(t, fab, diearea, complexity).
This would be extremely difficult data to find.

However, coming up in February, a paper will be given at a conference that
might prove helpful.  It talks about the yield that a fab must achieve
to compete in DRAMs.  Given that lots of fabs apparently _do_ manage to
compete in DRAMs, the paper probably can be "read backwards" to determine
what (a lower bound of) the yield must be.  The paper is number 6.1 of
the upcoming International Solid State Circuits Conference to be held
Feb. 13-15 in San Francisco.
-- 
 -- Mark Johnson	
 	MIPS Computer Systems, 930 E. Arques M/S 2-02, Sunnyvale, CA 94086
	(408) 524-8308    mark@mips.com  {or ...!decwrl!mips!mark}