[net.ham-radio] IC02AT band expansion mods

W8SDZ@SIMTEL20.ARPA (Keith Petersen) (03/11/86)

This is a repost for those who missed it the first time around.

                  Band Expansion Modification For The IC-02AT
                            By LTC Steve Peter, CAP
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   1. Remove back from radio (9 screws must be loosened).

   2. Carefully remove radio chassis from front case by pulling out top of
      radio and lifting slightly (to remove contacts  from  bottom  case.)
      Be extremely careful of ribbon cable and heat sink compound on power
      amplifier module.

   3. While leaving case of radio face down, there are two diodes  visible
      near  top  of case (diode range board sticks out a little from under
      the tone board).  The diode on the right should have  the  top  lead
      lifted  by  touching  with  a  hot  soldering  iron.    This  can be
      accomplished without removing any board  since  diodes  extend  just
      from beneath top PC board.  Leave other end of diode (which is under
      the top board anyway) alone.  The diode can easily be reconnected if
      necessary.    If you remove the wrong diode, the coverage range will
      be reduced rather than expanded.  If you do not desire  to  transmit
      out  of  band,  you may skip to the step that mentions adjusting the
      VC.

   4. Using wire cutters, snip the top  lead  of  R182-470K  ohm  resistor
      (yellow-violet-yellow).  This resistor is next to IC-102.

   5. Next,  tack  a  wire  on  to  pin  13  of  IC-102  and run to ground
      connection.  I used the PTT ground near the switch.  Dress  wire  to
      avoid  pinching.   This now allows the transmitter to operate on any
      frequency the VCO will cover.

   6. Install radio chassis  back  into  front  cover.    Leave  back  off
      temporarily.

   7. Carefully  apply power to radio and enter a frequency on the 160 MHz
      band.  (I recommend the continuous weather 162.55 etc.)

   8. With power still applied adjust slug on VCO (not the trimmer cap) in
      a  counter clockwise direction until receiver hears desired station.
      This sets the upper limit of your range and  is  about  1/2  to  3/4
      turns from where it was set before.

   9. If  you  have  a counter you can set the upper frequency you wish to
      use and adjust the VCO until the counter reads proper frequency.  (I
      adjusted  for  upper  frequency  of  165  MHz  and  radio will still
      transmit  on  140  MHz  which  will  cover   all   appropriate   VHF
      frequencies.)

  10. This completes the modification.  A few words of caution:

         a. The radio is not type accepted for use in the commercial band.

         b. Make sure you install the battery latch correctly on bottom of
            radio, or battery will become permanently locked onto radio.

         c. Tighten screws on bottom of radio snuggly.    If  they  loosen
            while  battery  is  connected  you  cannot remove the battery.
            (This has happened to many units and it would  be  prudent  to
            periodically check these screws to assure their tightness.)

         d. If  you  do  not  adjust the VCO after the mod, the radio will
            cover approximately 133 MHz to 155 MHz as it comes for ICOM.

That's it, KA0JRQ's tech files...
Relayed and edited by KG2U/Bill