[net.space] Foamed Metals

HSC@MIT-MC@sri-unix (12/12/82)

From: Stewart Cobb <HSC at MIT-MC>

   One of my professors here, who is into materials processing in space
(he flew a crystallization experiment aboard Skylab) discussed foamed
metals with me recently.  Apparently, the problem is that most metals
have surface tensions that are too high for foaming to work.  When you
try to make such a foam, you get loosely connected globs of metal.  High
surface tension has never been a problem on Earth -- it is masked by our
one-gee field -- so there has never really been any research on making
metals with lower surface tensions.  What you need is a detergent-analog
that won't break down at the melting point of whatever metal you're
using (probably lunar aluminum or asteroidal steel).  This constraint
rules out organic detergents, leaving alloying as the only apparent
means of reducing surface tension.  Apparently, there is no one
currently doing research into such alloys.  The aforementioned professor
offered to help me set up such a research project, and I may take him up
on it.
				Stewart Cobb
				hsc @ mit-mc