[net.space] Fuses in Solar Max

WMartin@SIMTEL20.ARPA (04/14/84)

From:  William G. Martin <WMartin@SIMTEL20.ARPA>

The discussion in the news article regarding the use of fuses
in Solar Max was completely mystifying.

Why put fuses in a satellite's circuitry anyway? I could understand
using circuit breakers which could be reset by solenoid under ground
command, or auto-reset after some time elapsed, but why use FUSES?
They whole concept of a fuse is that it is a cheap and easily
replaceable unit whose self-destruction protects more valuable
components in cases of failure or abnormal conditions. But when the|
circuit is in orbit, and any repair is done by replacing the entire 
module, as we saw done in this case (not a repair technique that could
be relied upon to be available, anyway, in the general case of
satellite circuits!), fuses have no rational justification as far as
I can determine. If they had been replaced by bus bars, or other
conductive jumpers, and the active components had burned out due to
the situation that caused the fuses to blow (itself doubtful, according
to the article), so what? If the satellite could have been reached for
fixing, the entire assembly/module would be replaced in any case.
So the fuses protected nothing, and only caused problems.

Can anyone offer any excuse for those fuses to have existed, or
was this just poor design?

Will
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karn@mouton.UUCP (05/10/84)

Fuses are common practice in spacecraft. Normally, they are sized such
that only a catastrophic failure of the associated subsystem will
blow the fuse. This prevents a failure of a (possibly replicated) subsystem
from dragging down the common power supply bus and possibly losing the
entire spacecraft.

Subsystems which could reasonably be expected to draw occasional overloads
are indeed often protected instead with resettable (by command or by timer)
"circuit breakers". But there are still many failure points in a spacecraft
which are hard to protect against without total redundancy of each
and every subsystem, which is often just not practical. You also have
to weigh the (normally high) reliability of fuses against more complex
(and hence more likely to be unreliable) auto-resetting circuit breakers.

Phil