[net.space] Ice in the seals?

Dave-Platt%LADC@CISL-SERVICE-MULTICS.ARPA (Dave Platt) (03/07/86)

According to an article in the LA Times this morning, the presidential
commission on the Challenger disaster reconvened yesterday to look over
a large mass of data gathered during the last few weeks.  The commission
is focusing its attention on the possible causes for the apparent
rupture in the SRB seals.

Theories include:

1) The low temperatures compromised the ability of the O-rings to seal
   the inter-segment gap properly during the first second of SRB
   firing.  This is the theory backed by the pre-launch warnings of
   several Morton Thiokol engineers.

   NASA experts have challenged this theory, suggesting other possible
   causes for the seal rupture.

2) An article in Aviation Week & Space Technology this week reports that
   the commission has heard evidence that ice might have formed in the
   failed joint before liftoff.  Photographs of the launch reportedly
   show a white puff of steam at the suspect joint, .2 seconds after
   ignition and prior to a plume of black smoke from the joint.
   AW&ST said it is theorized that the steam was evaporating ice that had
   gathered in the lower section of the joint, which is U-shaped and
   theoretically could hold a small amount of water.

   In the 37 days that it sat on the pad, Challenger was exposed to at
   least six inches of rain, and sub-freezing temperatures for several
   hours on the eve of launching.

   NASA officials testified that three years ago, a trace of rain water
   was discovered to have collected in a solid rocket joint. NASA then
   began applying grease to the joints in an attempt to prevent water
   from entering.

3) The commission is also looking into the possibility that the O-rings
   in the suspect joint might have had an undetected defect, or that the
   assembly of the rocket was not properly conducted.  There have been
   reports that the assembly of the section of rocked believed to have
   failed took several hours longer than usual, and these reports
   have raised questions about assembly procedures.  Previous witnesses
   have told the commission that sections of reusable rockets don't
   always fit well when the rockets are reassembled.  Most of the
   rocket segments used on teh Challenger mission had been flown in
   different combinations at least twice before.