unitex@rubbs.fidonet.org (unitex) (09/03/89)
NASA: BREAKTHROUGHS IN AIRCRAFT COMPOSITE STRUCTURES NASA has awarded initial research and development contracts with a potential value of $89 million to 15 aerospace companies and universities as part of the newly established Advanced Composites Technology (ACT) program. Recognizing the importance of developing new, high-strength plastics to maintaining U.S. leadership in the manufacture and sale of commercial airliners, NASA is seeking technology breakthroughs in these materials. Such breakthroughs would allow structures made of epoxy-type resins and high-strength carbon fiber to replace metal in the wings and bodies of future transport aircraft. Extensive use of such "composite" components can reduce structural weight by 40-50 percent, purchase cost by 20-25 percent and the number of individual parts by half. "Composites are the key to maintaining our lead in the transport aircraft industry," said Charles Blankenship, director for structures at NASA's Langley Research Center, Hampton, Va. "The U.S. share of the transport aircraft manufacturing market has been declining since 1970." Composite materials have demonstrated large weight savings for aircraft structures and outstanding corrosion and fatigue damage resistance. Despite these advantages, the full potential benefits of composites have been limited by the high cost of materials, labor-intensive manufacturing processes and inadequate technology in structural mechanics and materials science. NASA's researchers hope for breakthroughs in structural concepts, materials and fabrication techniques. The technology developed through the agency's efforts will be transferred to U.S. government agencies and to the American aircraft industry. To help meet these ambitious objectives, NASA is asking industry, government and universities for "innovative ideas for the efficient and cost-effective use of lightweight composite materials" in aircraft manufacturing. The ACT program is an important part of the overall composites effort. The development of a solid structural mechanics technology data base will make the ACT objectives attainable. It will provide scientific understanding of failure mechanisms and establish true limits of performance so that design and analysis procedures may be applied to an airplane's primary structures. Currently, transport aircraft use composite materials only in secondary structures such as control surfaces, spoilers and trailing edge panels. The multiple-year program will be managed by Langley, under the overall direction of NASA's Office of Aeronautics and Space Technology, NASA Headquarters, and will be conducted in three major phases. Phase I is called the "technology innovation" phase. It will last about 36 months, and will focus on basic research in materials and structures to define and develop unique and innovative structural concepts that fully exploit the potential benefits of composites, yet are efficient and cost-effective. Phase II, the "technology development" phase, also is slated to last 36 months, with the major thrust beginning about mid- 1991. It will concentrate on the most promising concepts evolving from Phase I for scale-up to element and component-level tests and analyses that will provide the basis for an integrated technology data base. The first two phases are designed to provide the fundamental technology necessary for Phase III (the "verification" phase), a currently unfunded part of the program with a planned duration of three to four more years. Phase III represents a significant effort to establish cost and weight effectiveness on full-scale components. This part of the ACT program would establish affordable technology for the development of transport and fighter aircraft primary structures by the mid-1990's. Funding for the first two phases totals $142 million, including the following recently awarded contracts: Boeing Commercial Airplanes, $22.6 million; Lockheed Aeronautical Systems Company, $22.5 million; McDonnell Douglas Corporation, $23.7 million; Northrop Corporation, $5.2 million; Grumman Aircraft Systems, $2.7 million; Sikorsky Aircraft Division, $1.1 million; Dow Chemical Company, $6.0 million; Hercules Aerospace Corporation, $1.1 million; University of Utah, $.8 million and $.2 million; BASF Structural Materials, Inc., $1.8 million; Stanford University, $.5 million; Rockwell International, $.4 million; University of Delaware, $.3 million; and University of California at Davis, $.2 million. About 60 percent of the program will be implemented through these contracts, and additional contracts are planned for emerging opportunities in advanced composite materials and structures technologies that have high potential for aircraft applications. In addition, in-house research at both Langley and NASA Lewis Research Center, Cleveland, will represent a significant part of the program. Photographs are available to illustrate this release by calling 202/453-8375 Color: 89-HC-454..............B&W: 89-H-457 89-HC-455..............89-H-458 * Origin: UNITEX --> Toward a United Species (1:107/501) --- Patt Haring | UNITEX : United Nations patth@sci.ccny.cuny.edu | Information patth@ccnysci.BITNET | Transfer Exchange -=- Every child smiles in the same language. -=-