[net.auto] An engine lube tutorial

vfm@ihu1h.UUCP (Vern Metzger) (10/09/84)

          [1]  Additives:

          Popular Science, April 1976

          "Synthetics are `inherently' more stable, so they  don't  evaporate
          or  oxidize  as  easily  as  mineral  oil.  They have a `naturally'
          better viscosity index.  They flow freely at low temperatures,  yet
          don't  thin out as much as mineral oils at high temperatures.  Most
          have multiple viscosity  characteristics  `without'  VI  improvers.
          Finally,   they   have   an   excellent  `natural'  detergency  and
          dispersancy."

          "What happens to the acidic wastes?  Petroleum oils  breakdown  and
          you  get  resins  and  insolubles,  we've  said for years that it's
          necessary to drain  oil  periodically  to  get  rid  of  the  fuel-
          combustion  garbage.  But what we've been surprised to find is that
          it may not be so much the garbage as the  degradation  products  of
          the  oil  itself.  And with these synthetics oils, there isn't much
          degradation."  (This  last  paragraph  quote  was  by  Leo  Manley,
          at that time, Mobils's manager of lubricants and additives)

          Service Station Management, May 1980

          "Refining crude oil is far cheaper than  chemically  engineering  a
          synthetic  base  stock.   But  refining  also  compromises  the lub
          characteristics of the base oil.  Crude oil, as it comes  from  the
          ground,  is a soup of thousands of different "fractions." Depending
          on the grade and whether it is a light or  heavy  crude,  it  might
          contain  everything  from asphalt and waxes to light and heavy oils
          to very light distillates that go into making  gasoline.   It  also
          contains   sulfur  and  other  impurities.   The  refining  process
          separates these different  fractions,  including  those  which  are
          capable of forming a base stock for engine lubrication.

          The trouble is the refining process is an approximation so the base
          stock  will  still  contain a variety of substances, including some
          impurities.  There will be some fractions in the oil  that  thicken
          at  low  temperatures  and  others  that  will  boil  off  at  high
          temperatures over a period of time.  There will also be  some  that
          tend  to  oxidize  and  form  sludge  deposits.  To counteract such
          things the oil companies blend  in  various  additives  to  improve
          viscosity,  oxidation  and  wear resistance and so on.  and this is
          where synthetics come out on top.

          Since the man-made esters and hydrocarbons that make  up  synthetic
          oil  are  extremely  pure, the oil is free from the substances that
          can  cause  thickening  at  cold  temperatures,  thinning  at  high
          temperatures,  sludge  formation,  etc.   In other words, it's what
          "isn't" in it that makes it better.  This means fewer additives are
          necessary, which in turn means the oil will last longer and perform
          better than its conventional cousin.

          Breakdown of the additives is the primary reason why  oil  must  be
          changed periodically.  As the additives wear out, the oil begins to
          thicken.   It  also  loses  its  resistance  to  oxidation,  sludge
          formation, etc.  Synthetics, however, are far less dependent on the
          additives-the result being synthetics last much longer.

          To illustrate the staying power of the man-made  lube  over  Mother
          Nature's   blend,  a  standard  SAE  test  compared  the  oxidation
          resistance of premium quality mineral-based  oil  with  that  of  a
          diester-based  synthetic.   To pass the test, an oil must withstand
          64 hours of sustained highway speed  operation  inside  an  engine.
          After  40 hours, the oil can be no more than four times as thick as
          it was at the beginning of the test.

          After 40 hours of such punishment, the conventional  oil  was  121%
          thicker.   This compared to only 15% for the synthetic.  And at the
          end of the 64 hours, the conventional oil was 186% thicker compared
          to only 18% for the synthetic."

          To summarize all the articles I have read, a general indicator that
          the  condition of the oil (and the additives) would be its measured
          viscosity index.  The chances that a synthetic with 25,000 or  more
          miles  on  it and being within 20% of its original specified weight
          are much, much greater than a conventional mineral  oil  with  less
          than  7,500 miles.  A specification table contained in Pickup Van &
          4WD, Dec., 1979, displayed data and test results of 23 conventional
          and  synthetic  oils, when subjected to the 40 hour test previously
          mentioned, the viscosity change of the synthetics  ranged  from  0%
          (AMSOIL) to 30% (Love Co.), conventional 5% (Shell) to <400% (Mobil
          Super).  Most of the synthetics were  under  6%  and  most  of  the
          conventional were over 55%.

          [2]  Auto manufacturer support:

          Granted, car manufacturers don't support the long  change  interval
          claimed by the synthetic oil manufacturers, but they also don't say
          it's not possible.  There  are  many  reasons  for  this,  for  the
          consumer/buyer  it  means  a significant increase in cost of an oil
          change, availability, possibilities of confusing a special additive
          oil  (ex:  ARCO  graphite) with a true synthetic and also employing
          better filtration which I have mentioned in a previous article.  My
          personal feeling are that they will get there, its just a matter of
          time.  It wasn't too many years ago that the  recommended  interval
          was <3K miles now most are 7.5K or greater.

          In response to "fluke!inc" and his mention of a Service Manager for
          Toyota  stating  that  using a synthetic during the warranty period
          would void same.  Can anyone out there confirm this?  If the buyers
          documentation  (owners  manual) doesn't contain such a statement it
          more than likely was made up by an uneducated bolt-busters.  I have
          read  many articles about the use of synthetics and have never come
          across documentation about a engine failure  solely  attributed  to
          the use of a synthetic lube that meet the required specs.

          There is much  confusion  about  a  lubricants  viscosity  and  the
          Viscosity  Index  Number.  "The viscosity index number is a measure
          of viscosity change with  temperature  and  the  higher  the  index
          number  the less the viscosity change.  Motor oils which are used a
          a wide  variety  of  temperature  conditions  should  have  a  high
          viscosity  index  number.  (It  should  be noted that the viscosity
          index number is not related to the actual viscosity of the  oil  or
          the  SAE  number. It is a measure solely of the "rate" of viscosity
          change with temperature.)" Quoted from the API's  Motor Oil  Guide.
          BTW,  Mobil-1  and ARCO are 5w-30 and AMSOIL has 10w40 or 20w50 and
          some straight-weights.

          [4]  Meeting specs:

          In regards to the SAE specifications SA thru SF  and  CA  thru  CD,
          I   don't   know  of  any  automobile manufacturer  that requires a
          combination of both "S?" and "C?" for a particular engine.  The "S"
          specification is for "spark" ignition engines  and  the  "C" is for
          "compression"  ignition  (as  in  diesel)  engines.    The   letter
          following  the  "S" or "C" is the rating of that product,  and  the
          higher  the letter the better the product.  The current  specs  are
          SF and CD and they exceed the requirements of all preceding ones in
          their same class.

          The "W" (for winter) after the SAE number indicates an oil suitable
          for  use in colder temperatures and the viscosity of these "W" oils
          must have the proper value when measured at zero degrees F.

          Those SAE classifications which do not include the "W" are suitable
          at  higher  temperatures  such  as  are  in the summer months.  The
          viscosity of these oils must have the proper value when measured at
          210 degrees F.


          Vern Metzger