[net.auto] Camless valve operation

gvcormack@watdaisy.UUCP (Gordon V. Cormack) (01/08/85)

It has been suggested that the valves in an engine be operated
electrically rather than by a cam.  There is no doubt that such
operation could give more nearly optimal valve operation than
a fixed cam.

The above scheme has been implemented for the purposes of engine
testing (I can't remember the reference, it was either PM or C&D or
R&T in the last 10 years).  The trouble is that the solenoids to
operate the valves are tremendously inefficient and consume a
significant fraction of the overall output from the engine.  On a
test bench, this is not a problem.  In addition, the electronics
must switch a tremendous amount of current to operate the solenoids
quickly.  Such switches are not cheap.  The alternator, battery, etc.
on existing cars would also be totally inadequate.

If someone could invent an efficient mechanism to control the valves
like this, he would indeed have a better mousetrap.

I suggest the following compromise: (perhaps it has been investigated,
too)  use a twin-cam engine where the valve is open if either of the
cam lobes is up  (the valve operation is the OR of the two cams).
Statically, both cams are the same.  At increased engine speed,
one of the cams is advanced and the other retarded as necessary to
get the desired overlap.  The device to advance and retard the cams
should be feasible as it operates at a much lower speed than that
described above.  It could be implemented in much the same way
as existing hydraulic timing chain tensioners.  It is not clear
that the extra mechanical complexity is justified, but such a device
would give a factor of 2 in adjustment of the valve durations.

jlw@ariel.UUCP (J.WOOD) (01/09/85)

A much better approach would be to use an engine type that doesn't
require poppet valves.  I would suggest that rotary valves could be
used.  Still better than this would be to use an engine type that does
not require valves at all, the rotary.  On Mazda street engines the
primary intake is through the side plates of rotor housings.  Like a two
cycle engine the 'valve' timing is determined by the shape, size, and
placement of this hole.  Going to a wilder cam in these engines is
the mere (:-)) matter of a few minutes with a hand grinder.  Some kind of
sliding plate over a larger orafice could do the trick for dynamic timing,
and it doesn't have to operate at engine speed.
The rotary is a true four-stroke cycle engine, not a two stroke.



					Joseph L. Wood, III
					AT&T Information Systems
					Laboratories, Holmdel
					(201) 834-3759
					ariel!jlw

david@tekig.UUCP (David Hayes) (01/10/85)

	Recently I've seen an advertisement for a slightly
modified hydraulic lifter that enables the use of a
higher performance camshaft and still retain some decent
low end manners.  These lifters had a small groove machined down
the side of the inner sleeve.  Its purpose was to keep the
lifter from pumping up fully until a higher rpm.  This keeps the 
overall valve lift and duration down a little until there
is sufficient rpm to keep the lifter full and at maximum lift.

Claims include smoother low end running while maintaining high
end performance of "hot" cams.  Anyone ever try any of these??
I think a set was $89.


tektronix!tekig!david

jackh@zehntel.UUCP (jack hagerty) (01/11/85)

> It has been suggested that the valves in an engine be operated
> electrically rather than by a cam.  There is no doubt that such
> operation could give more nearly optimal valve operation than
> a fixed cam.
> 
> The above scheme has been implemented for the purposes of engine
> testing (I can't remember the reference, it was either PM or C&D or
> R&T in the last 10 years).  The trouble is that the solenoids to
> operate the valves are tremendously inefficient and consume a
> significant fraction of the overall output from the engine.  
> 
> If someone could invent an efficient mechanism to control the valves
> like this, he would indeed have a better mousetrap.

This article, and the one suggesting the use of solenoids to operate
springless, desmodronic valves, miss the point. What you have to do
is separate the energy required to open the valves from the control
of that energy.

Assuming that we stay with valves opened by engine-driven cams and
closed by springs, how can we vary the lift and overlap of the valve
timing?

Well, as it turns out, the elements of a system to do that have already
been marketed although one beat a hasty retreat. For five years now,
Alfa Romeo has had dynamic valve timing on their 4 cylinder, twin cam
engines. The intake cam can rotate several degrees relative to its drive
sprocket. It is set to be fully retarded at low speed to give a smooth
idle and good low end torque. It advances to produce a good degree of
overlap at high speeds for top end power. Orignally the cam timing was
controlled by a govenor but now that they've gone to the new Bosch
FI, it's controlled by the same module that controls the spark timing.

Cadillac's ill fated "modulated displacement" 4-6-8 engine (marketing
wouldn't allow "variable displacement" because of the acronym) had
an ingeniously simple method of shutting off the unused cylinders.
A solenoid was positioned above the pivot of each rocker arm. If the
cylinder was to be "on", the solenoid was extended forcing the rocker
onto its pivot and the valve worked normally. If the cylider was to
be "off", then the solenoid retracted allowing the rocker arm to "float"
with the tip of the arm pivoting on the valve stem.

Of course, this represents the "bang-bang" approach to valve lift
control: full lift or no lift at all. It seems that a variation on
this idea could produce the infinitely variable lift desired.

I realize that this postulates a twin cam engine with rocker arms, a
rather odious thought to those of us that admire the simplicity of
the classic twin cam design. But at least that's much more in the realm
of accepted engine design than solenoid-actuated desmodronic valve trains!

                     Jack Hagerty, Zehntel Automation Systems
                      ...!ihnp4!zehntel!jackh

rickb@tekig1.UUCP (Rick Bensene) (01/11/85)

> 
> 
> 	Recently I've seen an advertisement for a slightly
> modified hydraulic lifter that enables the use of a
> higher performance camshaft and still retain some decent
> low end manners.  These lifters had a small groove machined down
> the side of the inner sleeve.  Its purpose was to keep the
> lifter from pumping up fully until a higher rpm.  This keeps the 
> overall valve lift and duration down a little until there
> is sufficient rpm to keep the lifter full and at maximum lift.
> 
> Claims include smoother low end running while maintaining high
> end performance of "hot" cams.  Anyone ever try any of these??
> I think a set was $89.
> 
> 
> tektronix!tekig!david

The lifters mentioned in he above article are available from
Rhoads.  Rhoads has been manufacturing these lifters for quite
a few years, and many hot rodders have found them to the best
thing since Nitrous Oxide!  The Rhoads lifters take a radical
cam grind, and transform it into an economical, smooth running,
high-bottom end torque grind at low RPM ranges.  However, once
the RPM's climb, the lifters begin to pump up, and the radical
grind of the camshaft becomes apparent in increased top end
power.  A friend had a 1969 Camaro with a heavily modified
LS-6 454.  The cam had a very wild grind.  It would not idle
at anything below around 2000 RPM, and even then, the "idle"
would shake the car.  This made the car very difficult for
street driving (mind you, this was NOT a racecar).  After
getting tired of either turning over the tires at every
light to get away because of the high idle, or having to
literally slip the clutch to death to make a "smooth" start,
he decided to try a set of Rhoads lifters.  I believe the
set cost him around $90 or so.  The difference was very
impressive.  The engine would idle fairly smoothly at around
1100 RPM.  There was still a little lope, and the engine still
sounded real healthy, but it's low-end manners were drastically
improved.  Bottom-end torque increased dramatically,
and the top end suffered little, if at all.
Rhoads lifters are *hydraulic* lifters... if your cam is ground
for solid lifters, it would probably not work too well
if you put Rhoads lifters in in place of the solids.  If you've
got a hot hydraulic grind cam, Rhoads lifters are the way to
go. 
If you're looking for Rhoads lifters, I believe that they
are sold DIRECT from Rhoads.  You can find ads for them in
the back of any good hot-rod type magazine, such as HOT ROD,
CAR CRAFT, SUPER CHEVY, or the like.

Rick Bensene
..tektronix!tekig1!rickb
Phone: Weekdays:  (503) 627-3559
       BBS (24 hours): (503) 254-0458
USnail: Rick Bensene/Tektronix, Inc./Mail Stop 39-170/P.O. Box
        500/Beaverton, Oregon/97077

Baseball, Hot-Dogs, Apple Pie, and CHEVROLET!

gvcormack@watdaisy.UUCP (Gordon V. Cormack) (01/12/85)

> > It has been suggested that the valves in an engine be operated
> > electrically rather than by a cam.  There is no doubt that such
> > operation could give more nearly optimal valve operation than
> > a fixed cam.
> > 
> > The above scheme has been implemented for the purposes of engine
> > testing (I can't remember the reference, it was either PM or C&D or
> > R&T in the last 10 years).  The trouble is that the solenoids to
> > operate the valves are tremendously inefficient and consume a
> > significant fraction of the overall output from the engine.  
> > 
> > If someone could invent an efficient mechanism to control the valves
> > like this, he would indeed have a better mousetrap.
> 
> This article, and the one suggesting the use of solenoids to operate
> springless, desmodronic valves, miss the point. What you have to do
> is separate the energy required to open the valves from the control
> of that energy.
> 
> Assuming that we stay with valves opened by engine-driven cams and
> closed by springs, how can we vary the lift and overlap of the valve
> timing?
> 
> Well, as it turns out, the elements of a system to do that have already
> been marketed although one beat a hasty retreat. For five years now,
> Alfa Romeo has had dynamic valve timing on their 4 cylinder, twin cam
> engines. The intake cam can rotate several degrees relative to its drive
> sprocket. It is set to be fully retarded at low speed to give a smooth
> idle and good low end torque. It advances to produce a good degree of
> overlap at high speeds for top end power. Orignally the cam timing was
> controlled by a govenor but now that they've gone to the new Bosch
> FI, it's controlled by the same module that controls the spark timing.
> 
> Cadillac's ill fated "modulated displacement" 4-6-8 engine (marketing
> wouldn't allow "variable displacement" because of the acronym) had
> an ingeniously simple method of shutting off the unused cylinders.
> A solenoid was positioned above the pivot of each rocker arm. If the
> cylinder was to be "on", the solenoid was extended forcing the rocker
> onto its pivot and the valve worked normally. If the cylider was to
> be "off", then the solenoid retracted allowing the rocker arm to "float"
> with the tip of the arm pivoting on the valve stem.
> 
> Of course, this represents the "bang-bang" approach to valve lift
> control: full lift or no lift at all. It seems that a variation on
> this idea could produce the infinitely variable lift desired.
> 
> I realize that this postulates a twin cam engine with rocker arms, a
> rather odious thought to those of us that admire the simplicity of
> the classic twin cam design. But at least that's much more in the realm
> of accepted engine design than solenoid-actuated desmodronic valve trains!
> 
>                      Jack Hagerty, Zehntel Automation Systems
>                       ...!ihnp4!zehntel!jackh

It is not I who missed the point.  First, the thing that is difficult
to vary with a cam is the duration of the valve opening.  It is not
clear that varying the timing is all that desirable without extending
the duration.  Second, I did suggest a cam-operated scheme that was
able to achieve this.  It looks like many of the components 
from the Alfa system you describe would be applicable.  Third, I
never suggested that valve lift should be modulated.  I think it is
more reasonable to consider the Cadillac system as bang-bang 
control over valve duration.  If the intake valve duration could
be controlled precisely, the intake valve could be closed when there
was enough air/fuel in the cylinder for the desired power.
Such a scheme could eliminate throttling and its inherent losses.

I would like to make a couple of semantic points.  First, I don't
know what "desmodronic" means, and neither does my OED.  Second,
I have long been on a campaign to stamp out the use of the phrase
"infinitely variable" for "continuously variable".  In this context
I am not really complaining, but the term first started to irk me
when manufactures of electric ranges began to tout them as having
"infinite heat" controls.

To get back to the point at hand, I believe there are many interesting
things one might do with a different mechanism to control the valves
(whether with or without a cam).  And I do not believe that this
newsgroup is a forum only for "accepted engine design".

Gordon V. Cormack,  University of Waterloo

gvcormack@watdaisy.uucp       gvcormack%watdaisy@waterloo.csnet

phil@amdcad.UUCP (Phil Ngai) (01/12/85)

I would appreciate it if people who follow up to articles edit the
included text. It makes a big difference at 1200 baud.

> I would like to make a couple of semantic points.  First, I don't
> know what "desmodronic" means, and neither does my OED.  Second,

desmodronic simply means instead of a spring and a cam/rocker arm,
the valve is pushed in both directions, in and out. This would
seem more efficient for direct solenoid operation, although as Jack
points out, there are many other ways to operate valves. I was
actually thinking about using a rotating sphere with a cylinderical
hole perpendicular to the axis of rotation as a valve. I can see
problems with lubrication, however. Any comments on this?
-- 
 AMD assumes no responsibility for anything I may say here.

 Phil Ngai (408) 749-5790
 UUCP: {ucbvax,decwrl,ihnp4,allegra}!amdcad!phil
 ARPA: amdcad!phil@decwrl.ARPA

jackh@zehntel.UUCP (jack hagerty) (01/15/85)

> > I realize that this postulates a twin cam engine with rocker arms, a
> > rather odious thought to those of us that admire the simplicity of
> > the classic twin cam design. But at least that's much more in the realm
> > of accepted engine design than solenoid-actuated desmodronic valve trains!
> > 
> >                      Jack Hagerty, Zehntel Automation Systems
> >                       ...!ihnp4!zehntel!jackh
> 
> 
> I would like to make a couple of semantic points.  First, I don't
> know what "desmodronic" means, and neither does my OED.  Second,
> I have long been on a campaign to stamp out the use of the phrase
> "infinitely variable" for "continuously variable".  In this context
> I am not really complaining, but the term first started to irk me
> when manufactures of electric ranges began to tout them as having
> "infinite heat" controls.
> 
> To get back to the point at hand, I believe there are many interesting
> things one might do with a different mechanism to control the valves
> (whether with or without a cam).  And I do not believe that this
> newsgroup is a forum only for "accepted engine design".
> 
> Gordon V. Cormack,  University of Waterloo
> 
> gvcormack@watdaisy.uucp       gvcormack%watdaisy@waterloo.csnet


Well my goodness, I didn't mean to step on anyone's toes! I just wanted
to make the point that solenoid-actuated valves seem unworkable while
solenoid *controlled* valves have already made it to production, albiet
briefly.

I guess we're even because I don't know what OED means. Desmodronic (the
spelling may be off) refers to a valve system where the cam (or other acuator)
closes the valve as well as opening it. Valve float is impossible since the 
valves are forced closed. Mercedes used such a system on the 300 SLR. I don't
know if it was used on the production cars.

I agree with your semantic objections so I'll just consider this a 
literary slap on the wrist.

Finally, I don't want to restrict anyone's freedom to post new and/or
unusual ideas. It's just that, as we all know, if you want an idea to
get anywhere near production, it can't stray too far from established
practice. Even then, and the Cadillac engine is again a good example,
there's no guarentee that it will last for long. Pity.

                            - Jack Hagerty, Zehntel Automation Systems
                              ...!ihnp4!zehntel!jackh

jackh@zehntel.UUCP (jack hagerty) (01/15/85)

>                                                          I was
> actually thinking about using a rotating sphere with a cylinderical
> hole perpendicular to the axis of rotation as a valve. I can see
> problems with lubrication, however. Any comments on this?
> -- 
> 
>  Phil Ngai (408) 749-5790
>  UUCP: {ucbvax,decwrl,ihnp4,allegra}!amdcad!phil
>  ARPA: amdcad!phil@decwrl.ARPA

This sounds like a variation on the sleeve valve. This is an arrangement
where the intake and exhaust ports are not in the cylinder head, but rather
are holes near the top of the cylinder wall. A slowly rotating sleeve with
matching holes surrounds each cylinder, hence the name. As the sleeve rotates,
the holes are alternately covered and uncovered providing the valving action.
This, as someone has already pointed out, is very similar to the way the
valving on a rotary (Wankle) works.

Advantages of this design are quiet operation (no valve clatter), low valve
actuation energy (no recipricating masses and, since the sleeve can have many
holes, it can rotate at only a fraction of engine speed) and fewer moving
parts. Disadvantages are uneven cooling (water jackets can go only part way
up the cylinder), poor sealing between the cylinder/valve sleeve/intake-
exhaust ports causing a high amount of blow by and lubrication problems.

The design was used by several high powered aircraft engines during WWII.
The only automobile of any significance to use it was the Knight in the
teens and twentys. Due to its quiet operation, the engine was called, I
kid you not, the Silent Knight.

                          -- Jack Hagerty, Zehntel Automation Systems
                             ...!ihnp4!zehntel!jackh 

rs55611@ihuxk.UUCP (Robert E. Schleicher) (01/18/85)

For people who've been wondering what the term "desmodromic" (sp?)
means, it's a term that's been used in Road and Track articles
(in particular, one describing the engine used in 1930's Mercedes-Benz
Grand Prix cars) in which there are no valve springs to return the valves
to a closed position.  Instead, some form of positive return action is used.
In one variant, a separate cam lobe is used to close the valve.  This implies
two cam lobes per valve, perhaps on separate shafts.  In another theoretically
possible variant, the cam lobe has a slot in it through which the end of the
valve stem "travels" as the cam shaft rotates.  Thus, the valve is both "pushed"
and "pulled" by the cam lobe, rather than being pushed by the cam lobe and
pushed back by a spring.  

In theory, desmodromic valve operation should allow higher RPM operation 
without valve float, although there is a complexity penalty.

Bob Schleicher
ihuxk!rs55611

davew@shark.UUCP (Dave Williams) (01/21/85)

The famous 300SL gullwing coupe built in the mid 50's by
Mercedes-Benz had a 3 liter 6 cylinder engine with
desdromic valve gear. As I recall, it had a cam lobe to
open the valve and another one to close it. I also recall
it had a very light weight valve spring to help seal the
valve in its seat. The whole engine was laid over about
30 degrees so it would fit under the low hood. It also
had timed fuel injection.

lrd@drusd.UUCP (DuBroffLR) (01/24/85)

Ducati motorcycles have been using desmodromic valves for years
(although this is not a camless operation).  Their claim to fame
among sporting riders, and road racers is NOT engine power, but
outstanding handling.