[comp.ivideodisc] How to press CDs.

blob@apple.com (Brian Bechtel) (03/02/90)

This is posted in response to a suggestion by Andy Poggio 
(poggio@apple.com) and a request by Ed Basart (ed@lupine.uucp).  Some of 
the information is Apple-oriented, but the prices and companies listed are 
general.  This is part of Apple Technical Report 16, "CD-ROM and the 
Macintosh Computer", which is available from the Apple corporate library.  
(You can try sending a request to corp.lib@applelink.apple.com.  That 
might work.)

Roll Your Own CD-ROM
(Or, How to Succeed In Plastic Without Hardly Trying)

Summary: You can press 100 CDs for around $1500, within 10 days, using 
things you already have in your office.  More CDs are $1.85 each.

(The legal beagles want me to tell you:  All company names and prices are 
here for your information, but Apple Computer, Inc. does not recommend or 
endorse any particular company listed. Apple, HyperCard and Macintosh are 
registered trademarks of Apple Computer, Inc.  AppleCD SC and APDA are 
trademarks of Apple Computer, Inc.)

You should read this paper if youUre interested in pressing a CD and donUt 
know how to do it.  WeUll assume that youUre looking at a moderate number 
of CDs (one hundred to several thousand) for your needs.  It makes sense 
to press a CD if you have 10 megabytes or more of data and need 100 or 
more copies of it.

CDs behave just like a locked, very fast, very big floppy.  If you can run 
your program or Hypercard stack on a locked floppy, it will run on a CD.  

To press a CD-ROM, you have two options; the easy way and the hard way.  
The easy way gives you a Macintosh CD thatUs a copy of a hard disk.  The 
hard way gives you the Macintosh CD plus the ability to create audio CD 
quality sound tracks, or to create a CD that can be used across many 
operating systems in a format called High Sierra.

The easy way is to put  your data onto a hard disk and send the hard disk 
to one of the companies listed below (call before sending).  They will 
create an image copy of your hard disk (an exact duplicate) and put that 
image onto CDs.  Easy, quick and painless.  To create such a CD, youUll be 
charged a mastering charge  (for creating the initial image) plus a 
duplication charge per CD.  The mastering charge varies, but is usually 
under $1500.  The duplication charge is around $1.85 per CD, including 
packaging.  The average turn-around time is 5 to 10 days.  

If you want faster turn-around time, youUll pay additional money.   
Typical mastering charges for one day turnaround starts under $3000.    If 
you want zillions and zillions of CDs, youUll pay less money.  Any of the 
production companies will be thrilled to hear from you.

The hard way of pressing a CD-ROM involves using a pre-mastering system  
to create a tape that a pressing plant can use to create CDs.  This 
provides much more flexibility, since you control what goes on the tape.  
You need much more technical knowledge, and you need access to a 
pre-mastering facility.  You can purchase a pre-mastering system; youUve 
got names in the Apple CD-ROM Development Resource Guide.  There are 
companies that will rent you time on their pre-mastering system and help 
you out with the details (for a fee).  

If you want to press a CD that can be used on many different operating 
systems, you want to use a volume format called High Sierra  (also known 
by the name of its international standard, ISO 9660).  If you press a CD 
in this format, you can read the data on many different operating systems. 
 YouUll need to plan your data carefully so that it can be used on many 
machines;  for example, many spreadsheets can read a common format, and 
almost every word processor can read plain text.  Hypercard uses a 
proprietary format which can only be used on the Macintosh, so itUs 
generally not a good choice for a High Sierra CD.

For a good overview of CD-ROM, read the AppleCD SC DeveloperUs Guide,  
available from APDA.  There is a magazine called CD-ROM EndUser, 
available from DDRI, 510 N. Washington Street, Suite 401, Falls Church, VA 
22046.

Some companies to contact regarding CD-ROM production (in no particular 
order):

3M Optical Recording            DADC
Building 223-5S-01 / 3M Center  1800 N. Fruitridge Avenue
St. Paul, MN   55144            Terre Haute, IN 47804
612/736-3274                    812/462-8100
Mark Arps/Dick Tendill          Linda Watson/Kozo Arai
AppleLink: D2462                AppleLink: D2125

Disctronics                     Philips Dupont Optical
1120 Cosby Way                  1409 Foulk Road, Suite 200
Anaheim, CA 92806               Wilmington, DE 19803
714/630-6700                    800/433-3475
Wan Seegmiller                  Jill Jones
                                AppleLink: D2173

Nimbus Information Systems      Denon America
SR 629, Guildford Farm          222 New Road
Ruckersville, VA 22968          Parsippany, NJ 07054
800/782-0778                    201/575-2532
Larry Boden                     Nob Tokutake/Ben Garcia


--Brian Bechtel     blob@apple.com     "My opinion, not Apple's"