[comp.sys.sgi] UPS

shenkin@cunixf.cc.columbia.edu (Peter S. Shenkin) (07/22/90)

I'm trying to sort through the maze of vendors' claims in order to pick
a UPS to protect a Silicon Graphics Personal Iris (PI).  I am hoping that 
someone out there more knowledgable than I can help me out.  I will summarize 
to the above newsgroups.

The following is in fact a summary of what I've learned about these
devices so far, but the purpose of this posting is to find out more.

The PI has a power rating of roughly 1kVA;  however, I am looking at units
in the 2-5kVA range for the sake of future expansion.  The 1990 Science
"Guide to Biotechnology Products and Instruments" (Science, vol 247, 
23 March 1990, Part II) lists 19 suppliers, though probably there are only
about 5 manufacturers and the others re-sell or OEM these units.

So far I've spoken to the following companies:
	Best:				(800) 356-5794
	Clary:				(818) 287-6111
	Personal Computer Tools	:	(800) 767-6728
	Shape Electronics:		(800) 367-5811
	Anixter Electronics:		(800) 323-8166
	Elgar Electronics:		(800) 733-5427
Lambda and Liebert are also listed, and I want to talk to them.

Now, I gather there are "on-line" units, and "standby" units;  standby units
are cheaper, and also seem to come in lower power ratings.  Elgar sells
a 1.5kVA standby unit for $1875, and then jumps to a 3kVA on-line unit
for $6145.  A standby unit kicks in only when the power goes down, which
has two implications:  (1) there is a time-lag during which you don't have
power.  Elgar quotes 4ms for their 1.5kVA unit.  (2) you get no (or little)
surge protection and power conditioning from the unit.  The on-line units
are, theoretically at least, supplying power all the time, and are said to
give good power conditioning.

So my FIRST QUESTION is:  for the intended use, is this a red herring?  I have
been assuming I need an on-line unit, but is a 4ms delay likely to give
problems?  (I note that using 60 Hz power, 4 ms is a bit less than 1/4 of
a cycle.)  In fact, I probably want a unit with larger capacity anyway, but
the answer to this question would still be good to know, and it comes up
again, just below.

Of the so-called on-line units, Best has the best list prices.  Examples:

*	Best:		2.1kVA, $2995;  3.1kVA, $3695.
*	Anixter:	2kVA, $4335.
	Elgar:		3kVA, $6145.
*	Clary:		2kVA, $5590;  3kVA, $6550.
  * = offer some academic discount;  range is 5-15%.

However, it seems that there are on-line units, then again there are on-line
units.  Best's inverter doesn't always run;  they've got a big ferroresonant
transformer that ballasts the load while the inverter kicks in.  Clary 
emphasizes that their inverter always runs, and therefore that their unit
is "really" on-line at all times.  On the other hand, Best's transformer
is bound to give excellent power-conditioning, or so it would seem to me,
as should Clary's unit.  Best presents their way of doing thing as a virtue:
since the inverter doesn't always run, the UPS is cheaper to operate, and 
will also last longer.  Clary also says that only their unit meets UL-544 
for low leakage current, which qualifies the unit for use in surgery.  I'm 
confused about this;  where is current going to leak to?  Is this a 
ground-leak, or what?  It seems to me that no matter what the power supply 
does, the load is only going to draw what it needs.  Clearly, I'm confused.

So my SECOND QUESTION is whether the ballast route to making a unit "on-line"
as "good" as the inverter-always-on route?  That is, perhaps instead of
a two way classification (standby and on-line), we should have a three-way
classification:
	standby (eg 4ms delay)
	ballasted standby (eg, Best)
	"true" on-line (eg, Clary).
So the question is:  which one should I get?  :-)   Is the ballasted unit
really more like a standby, or more like a true on-line? and where is the
critical breakpoint for my application?  Has anyone heard of a ballasted
unit (eg, Best) failing in a computational application?

My THIRD QUESTION is:  can you clarify my confusion about UL-544 and low
leakage current?  (a) What does it mean, and (b) Do I need it?

Now I simply comment about battery capacity.  All the units mentioned 
will run at full load for at least 10 minutes; some units run longer.  If 
instead you run at half load, you more than double your backup time.  My own
purpose is to protect my equipment, not to continue operations uninterrupted
for significant lengths of time;  therefore 10 minutes is fine;  it's plenty
of time for an orderly shutdown of a workstation.  Which brings us to our 
next topic:

Computer interface.  Just about all of these machines (exception: Elgar on-line
units) are equipped with RS-232 interfaces which signal the state of the UPS.  
For example, some line goes from low to high when the external power has failed,
and the machine is running on battery power.  A setuid root program that 
monitors the port can then bring the machine down if this happens, or if
the condition persists more than x minutes, or when the UPS signals only
five minutes backup power remaining, or whatever.  For some of these units
the RS-232 is bundled, and for some it is an extra-cost option (Clary: $200).
Some of the vendors supply software to monitor the port (Elgar: $250-300;
Best: $125) but others (Clary) don't have UNIX drivers.  Some of the vendors
actually issue unix-flavor-specific drivers (eg, SunOS), as well as generic
UNIX drivers.  The Elgar standby units have the following feature:  the
UPS can be set to turn itself off after it brings the computer.  Some users 
tout this feature.  

QUESTION FOUR:  why do you care whether or not the UPS turns itself off, once
it's safely brought the machine down?

I have heard that there is a company (maybe Apunix?) that OEMs some UPS,
and also supplies kernel mods, at least for SunOS, that allow the UPS to
reboot the machine when the power comes on again.  I don't feel I need
this feature, and am mentioning it for completeness.  But I do have a 
final question:

QUESTION FIVE:  Do you have personal experience with any of these power
supplies, or with their competitors?  If so, I'd appreciate it if you'd share
your experiences, likes, dislikes.

Thanks,

	-P.
************************f*u*cn*rd*ths*u*cn*gt*a*gd*jb**************************
Peter S. Shenkin, Department of Chemistry, Barnard College, New York, NY  10027
(212)854-1418  shenkin@cunixc.cc.columbia.edu(Internet)  shenkin@cunixc(Bitnet)
***"In scenic New York... where the third world is only a subway ride away."***

root@MCIRPS2.MED.NYU.EDU (07/23/90)

I have had people at the med ctr equip XT class PC's with UPS that cost an
order of magnatude more than the machine that they protected.  My feeling is
that they really needed a more reliable machine, a more powerful machine, and
should stop using pc's and move up to some type of reliable unix system.  Our
ncr unix system has a reliable powerfail deamon, and a power supply with large
caps and a motorcycle battery.  The deamon monitors the powerline at the inlet
plug, and can signal the machine to start saving its state when power gets
low.  This means sync'ing the file system, saving/flushing the terminal io,
and when the system is sunc(synked), spin down the disks.

Many workstation class computers have NOT had good power fail properties, and
this is a shame.  You do NOT need expensive ups if your machine can recover
from a power interruption.  I think that a better power deamon is required in
engineering workstations (sgi's) when you run programs that take more than a
day.

I have been in computer room design projects where the designers think nothing
of dropping 100,000 dollars on ups and special power, when modern machines
should NOT need it.  I would rather have the money for machine, rather than AC
power.

UPS would be more of a critical issue in the Power Server series disk farms,
but a PI should also tolerate having its power cord yanked from the socket.

We have terrible power at the medical center, and I have never had the need to
spend money on ups's for our machines.  What is more silly is that I can get
lots of money from the electrical department for UPS systems that I don't
need, and I am choking on lack of money for more powerful computers.

All that I would want from a iris workstation is that it not loose files, and
unclosed file buffers when it looses power.  I would also like to optionally
save a running jobs memory state so that I could resume long programs after an
interruption.

I don't feel the need to use my iris in a power failure by candle light.

--
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| karron@nyu.edu                          Dan Karron                          |
| . . . . . . . . . . . . . .             New York University Medical Center  |
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karn@thumper..bellcore.com (Phil R. Karn) (07/23/90)

The reason there are at least three different UPS/SPS configurations shows
that there is no one ideal approach. The SPS (standby inverter plus
relay) has the advantage of low cost and efficient operation, but at
the expense of a switchover transient when the power fails. The SPS-plus-
ferroresonant transformer (the BEST Technology approach) has the advantage
of covering the switchover transient and of providing something that looks
more like a sine wave, but at the expense of weight, accoustic noise
and inefficiency. The true online UPS has the advantage of an output
that never wavers across an outage, but at greater expense (since the
inverter must be rated to run continuously) and lower efficiency (because
in normal operation, power is being double-converted).

In general, the switching power supplies used in most computers can
handle the switchover transients of a SPS just fine. Linear power
supplies, however, can have problems because their low voltage filter
caps can't store nearly as much energy as the high voltage caps found in
most off-line switching supplies. This problem bit me in our Internet
gateway; we have a Cisco CGS router plus a separate T-1 CSU, both
powered by an Inmac 400VA SPS (OEM'ed from American Power Conversion).
Although the Cisco would ride just fine across the switchover transient,
the CSU occasionally glitched and hung, and it had to be power cycled to
get it going again.  My solution was to install a ferroresonant
transformer between the SPS and the CSU.

So, in general, SPS's are just fine for most computer equipment. And if
you have more sensitive loads (modems, etc), add a small ferroresonant
transformer to protect them.

Phil

dwatts@ki.UUCP (Dan Watts) (07/23/90)

In article <9007220923.AA22348@mcirps2.med.nyu.edu> root@MCIRPS2.MED.NYU.EDU writes:
>   ... stuff deleted ...
>I don't feel the need to use my iris in a power failure by candle light.
>+-----------------------------------------------------------------------------+
>| karron@nyu.edu                          Dan Karron                          |
>| . . . . . . . . . . . . . .             New York University Medical Center  |
>| 560 First Avenue           \ \    Pager <1> (212) 397 9330                  |
>| New York, New York 10016    \**\        <2> 10896   <3> <your-number-here>  |
>| (212) 340 5210               \**\__________________________________________ |
>+-----------------------------------------------------------------------------+

I too don't care to use my PI by candle light.  I can touch type, but it is
difficult in the dark.

Where I work here in Derry NH, the local electric companys power isn't all
that great.  It's not uncommon to have brownout conditions one a month or
more.  I've solved this in two ways.  One other computer I have is a Data
General MV/2000.  Since I don't really care if it shuts off during a power
outage, I've got it hooked into a Radio Shack surge supressor outlet that
will turn off if the voltage goes below a certain point.  Once off, it can't
come back on without manual intervention (push a button to reset).  This
solves a problem that caused my MV to fry it's memory once.  The power
browned out, then came back, then browned out. This cycle repeated a few
times and the end result was a dead memory board.  Now, my system just shuts
off at the first brown out and I wait till the power seems better.

For my PI, I took a different route.  This machine is my main development
system and as such, I don't want to rely on Unix's fsck to recover it.
For this system, I purchased a Para Systems 600 watt standby ups.  It has
an LED bar graph to show me the current usage (right now I'm using about
200 watts for the PI, QIC-24, QIC-150, 350MB, 600MB, 19" color monitor,
modem, fax/phone).  When power goes below an acceptable limit, the unit
generates an audible alarm (which can be silenced by pressing a button
on the front of the unit).  I then have a bar graph display showing me
the current battery life.  I tend to continue working, though I start to
terminate jobs that I can start back up later.  If the power doesn't return
soon, I perform an orderly shutdown and turn everything off.

As protection against when I'm not around, I've got another Radio Shack
power outlet in-line between the PI and the UPS.  If the UPS uses up all
the battery supply, it will shut itself off before the batteries are
damaged.  This then causes my RS outlet to turn off so at least I won't
have to worry about the PI having the power fluctuate any.  I will have
to deal with fsck when I reboot, but that's life.  I may eventually
get the external power fail indicator that Para Systems sells and try
to interface it to the PI.

Hope this helps.  The UPS cost us $930 with shipping ($899) and I got
a free load tester outlet too.  The load tester comes in handy to measure
current load of new equipment when I get it.

Dan
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dwatts@ki.UUCP (Dan Watts) (07/23/90)

In article <818@ki.UUCP> dwatts@ki.UUCP (Dan Watts) writes:
>In article <9007220923.AA22348@mcirps2.med.nyu.edu> root@MCIRPS2.MED.NYU.EDU wri
tes:
>>   ... stuff deleted ...
>  ... stuff deleted ...
I forgot to mention.  The output of most of the Para System SPS's are true
sine wave, not square waves.  I seem to recall an article in Byte that
mentioned that square wave input is more stressfull on the computer
power supplies.  Perhaps an EE type could elaborate.
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