[comp.sys.zenith.z100] How to make the Z100 keyboard detachable

rbono@necis.UUCP (Rich Bono) (06/20/89)

Ok, here it is.... I have had this available for a long while, but never
had much interest in it.   I even heard of one store somewhere in Florida
that was selling MY plans for a profit to themselves!

I hate to retire my Z100, if anyone wants to make me an offer, let me
know......

The instructions are fairly simple.  Don't attempt this if you are not
technically able.   I assume NO responsibility if you damage your system
in any way.



                             Z100 REMOTE KEYBOARD 


                           ***ALL RIGHTS RESERVED***

                        Copyright (c) February 7, 1984

                                Richard J. Bono

                                     NM1D

                               7 Redfield Circle

                          Derry, New Hampshire 03038

                                (603)-432-9002



     *** NOTE: This procedure requires some technical skill, it is not intended 
to be for the beginner or those who don't understand electronic  circuits.   DO 
NOT ATTEMPT THE FOLLOWING UNLESS YOU ARE ABSOLUTELY SURE OF WHAT YOU ARE DOING!   
I assume no responsibility for any damage to any equipment, data or person.

     This  document  will attempt to explain the procedure for  converting  the 
"fixed" keyboard on the Z100, to a separate keyboard, as is currently in vogue.  
This  procedure  will probably void your warranty with Heath/Zenith as  it  is, 
after  all a "user modification";  but you will see that no changes are made to 
the Z100 of any kind that could not be removed to return your unit for  service 
(if it ever needs it) or to degrade in any way the resale value.   There are no 
"etch  cuts"  or  "solder  connections" of any kind required  to  your  present 
system,  and in the current models,  it is not necessary to drill any holes  in 
any part of your unit!

     The  procedure,  put  simply,  consists of removing your present  keyboard 
(only  requiring  a screw-driver and a 1/4" nut driver);  removing  U204  (just 
under the keyboard) and replacing it with another IC; removing U231 (will later 
have a plug installed here); then install one small custom built board by using 
existing  holes  in the current chassis;  plug 3 cables into  the  Z100's  main 
board;  install  a  6 pin modular phone jack in a sheet of plastic  (or  metal) 
painted  the  same  color as the Z100,  then mount this "plate"  over  the  now 
existing  hole where the original keyboard was.   The next part is the easiest, 
the  keyboard  is  now  placed in an enclosure ordered  from  the  Heath  parts 
department (along with a few other parts also ordered from them), then sit back 
(literally), and enjoy your remote keyboard!


     If  you ever want to remove the "modification",  just remove the  "plate", 
remove the custom board,  replace the original IC's and keyboard,  then replace 
the covers.  Done; and no-one should ever be able to tell that you ever had the 
covers off.




The minimum parts that need to be ordered from Heath are the following:


       QTY.	Heath No.	Description			Price

	1	444-123 	Custom 8021 IC		       $7.35
	1	444-122 	Custom 8041 IC			9.35
	1	85-2716-1	Circuit board			6.70
	1	404-625 	3.5810 Mhz crystal		2.90
	1	473-29		Transducer			2.25
	1	92-777		Key-board enclosure top 	7.70
	1	92-769		Key-board enclosure bottom	5.45
	1	432-903 	10 pin plug			 .80
	1	432-1227	20 pin plug			 .95
	1	434-362 	Right angle socket		2.20
	1	134-1209	Coiled cord (from Z29)		6.30
	1	204-2662	Bracket (from Z29)		1.00
	1	434-370 	6 conductor connector(from Z29) 3.55
	1	432-1150	8 pin socket (from Z29) 	 .45
	6	432-866 	small spring connector(from Z29) .05
	2	9-106		10k resistor pak		1.40
	4	261-34		foot				 .25 
	1	75-204		insulator


The  following  are  required but you may be  able  to  buy  them 
cheaper from a local electronics store.

	3	6-103-12	10k resistor 1/4W 5%
	1	6-471-12	470 ohm
	1	6-154-12	150k
	1	6-224-12	220k
	1	6-103-12	10k
	1	6-101-12	100 ohm
	2	6-474-12	470k
	1	6-105-12	1Meg ohm

	1	95-197		1uF tantalum capacitor
	1	25-949		2.2uF "         "
	1	25-921		47uF  "         "
	5	21-786		.1 uF ceramic capacitor (104)
	1	21-140		.001uF	"       "
	1			10uF 35v capacitor
	5			.01uF capacitor

	2	56-56		1N4149 diode (10ma, 75v)
	1	443-1024	74LS368A IC
	1	443-46		7402 IC
	2	443-1036	74LS156 IC
	1	443-727 	96L02 IC
	1	442-53		555 IC
	1	443-872 	74LS14 IC



	1	250-1412	4-40 X 3/8" screw
	5	250-1431	#6 3/8" self tapping flathead screw
	6	250-1478	#6 7/8" self tapping
	1	252-2		
	1	254-9		

	1	434-230 	8 pin IC socket
	2	434-298 	14 pin IC socket
	4	434-299 	16 pin IC socket
	1	434-312 	28 pin IC socket


 Misc. parts for the "Custom board"

	1			2" X 2" "perf-board"
	1			10 pin "Panduit connector" as on
                                 the keyboard
	1			20 pin		"               "
	1			8 pin "DIP Header" to plug into U231
                                 #18 Ga. wire




     Follow the schematic to build the "Custom" board.   There will be only one 
IC,  a resistor and several capacitors to install on this board.  This is where 
your knowledge of electronics and building will pay off.  Good luck!




To install the "Custom" board :

	1)	Remove the Z100's cover.
	2)	Remove the disk drive tray (monitor and drive(s) on the
                 all-in-one).
	3)	Remove the upper cover to release the keyboard.
	4)	Remove the keyboard (unplug from P107 & P105).
	5)	Remove U204 (444-141) from the main board (located
                 just under the keyboard on the main board).
	6)	Install at U204 the 8041 IC ordered from Heath
                 (#444-122)
	7)	Remove U231 from the main board (just to the right of
                 U204).
	8)	Mount the "Custom" board just to the left of the main
                 board (there is already a hole there that could be
                 used with a standoff).
	9)	Install the 10 pin plug from the "Custom" board at
                 P107
       10)	Install the 20 pin plug from the "Custom" board at
                 P105.
       11)	Install the 8 pin DIP header at U231.
       12)	Fasten the 6 pin modular connector to the "plate".
       13)	Install the plate to the upper cover of the Z100
       14)	Replace the drive tray and top cover of the Z100.

       15)	Build the keyboard encoder circuit board **** NOTE 1.
       16)	Install the keyboard into the case with the encoder
                 circuit
       17)	Install the cable from the keyboard to the modular
                 connector.
       18)	Test and trouble-shoot if needed.




*** Note 1:
	I recommend that you follow the instructions from the ET-100 trainer to 
build this board,  install the keyboard etc.   All parts (except as noted) have 
been ordered from this kit.  The only additional circuitry (the "custom" board) 
was  added to make the interface between circuits originally designed  for  the 
ET-100 and the Z100.




Comments:
	This is a very simple circuit to build and install,  it should increase 
the  comfort  of using the Z100;   with this "modification" you could move  the 
"base" unit under the desk,  or on a shelf,  and have nothing but the  keyboard 
and monitor in front of you.
	Take your time and think things through, the only real trouble that you 
could get into is when you install and power-up the circuit.  @BE SURE YOU HAVE 
EVERYTHING  CONNECTED PROPERLY@ and no wires crossed;  you could cause a short-
circuit  and  burn-up something!   If you can't get the  circuit  working,  re-
install  the  original parts and seek some professional help!  By  the  way,  I 
recommend saving the original ICs just incase you need to send your machine  in 
for service, as Heath doesn't like to work on "modified" devices.


				Good luck and enjoy,



				Richard Bono


     **released for use of members of the general HEATH/ZENITH community**

         ***** ALL COMMERCIAL RIGHTS RESERVED BY RICHARD J. BONO *****






                *********************************************
                ****** Z100 Remote Keyboard Schematic *******
                ******     Custom Interface Board     *******
                ******             NM1D               *******
                ******   ALL RIGHTS RESERVED!!!!!!!   *******
                ****** Richard J. Bono   January 1984 *******
                *********************************************


                                                          + 
                                                 +------|(-------------------+
                                                 |   10uf                    |
                                                 |                 U231      |
                                                 |               ========    |
                         (ground)                |               |     8|----+
                 ________________________________+_______________|4     |    |
                /                                                ========    |
    +---+      /                                          +---+              |
    | 1 |----+/           74LS14                   _______| 2 |  Z100 main   |
    | 2 |----+          |\      |\                /       |   |    board     |
    | 3 |-@-------------|B>o----|C>o-------------<        |   |    P105      |
    | 4 |-@------+    3 |/ 4  5 |/ 6              \_______| 4 |  (6 pins)    |
    | 5 |-@---+   \__                                     |   |              |
    | 6 |-@-+  \     \                                    ~~~~~              |
    +---+    \  \     \      13 |\  12                    +----+             |
              \  \     \________|F>o----------------------|  9 |             |
6 pin  modular \  \             |/                        |    |             |
 phone socket   \  \                  /|                  |    |  Z100 main  |
                 \  \---------------o<E|------------------| 10 |    board    |
                  \               10  \| 11               |    |    P107     |
                   \                                      |    |  (10 pins)  |
                    \                                     ~~~~~~             |
                     \                                                       |
                      \                 (+5VDC)                              |
                       +-----------------------------------------------------+


     Parts:
      Qty.      Description
     
       1        74LS14 hex inverter IC (Heath part #443-872)
       4        .01uf 10V capacitors
       1        10uf 10V electrolytic capacitor,
                     be carefull of polarity when installing this capacitor.
       1        6 (six) pin "modular phone jack"
       1        10 (ten) pin "PANDUIT" connector
       1        6 (six) pin "PANDUIT" connector
       1        8 (eight) pin DIP header (or an 8 pin IC socket)
       1        "perf-board" blank circuit board
                Misc. wire solder etc.


Notes:

          1)    @ means install one .01uf capacitor from this point to ground,
                 also an optional ferrite bead (for RFI protection).

          2)    Connect pin 14 of the 74LS14 to +5VDC,
                  and pin 7 (of the same 74LS14) to ground.

          3)    Remove keyboard from Z100.

          4)    Replace U204 (444-141) of Z100 with 444-122 from ET-100.

          5)    Remove U231 from Z100, then plug in 8 pin DIP connector,
                       CAREFULL OF POLARITY!!!!!

          6)    Connect 10 pin "PANDUIT" plug to Z100 (P107),
                       CAREFULL OF POLARITY!!!!!

          7)    Connect 6 pin "PANDUIT" plug to Z100 (P105),
                       CAREFULL OF POLARITY!!!!!


-- 
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 * Rich Bono (NM1D)    If I could only 'C' forever!!    rbono@necis.nec.com * 
 * (508) 635-6303         NEC Information Systems       NM1D @ WB1DSW-1     * 
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