[net.micro] MOV transient protectors

Augenbra%udel-eecis3.delaware@UDEL-LOUIE (02/20/85)

What is the proper configuration for hooking up an MOV to a power
line?  (i.e.  in series or in parallel?).

If it hooks up in parallel to the power line, why wouldn't one MOV
work for your entire house?  It seems that it would, because all the
lines in the house are connected to together in parallel.
							Joe

jhs%Mitre-Bedford@d3unix.UUCP (02/22/85)

" What is the proper configuration for hooking up an MOV to a power
  line?  (i.e.  in series or in parallel?).

  If it hooks up in parallel to the power line, why wouldn't one MOV
  work for your entire house?  It seems that it would, because all the
  lines in the house are connected to together in parallel.
							  Joe "
--------

The MOV is a shunt device: it has a high impedance until a transient
causes a large voltage to appear across it, at which point its
resistance becomes small, or more precisely, it prevents the voltage
from getting much bigger by shunting a large current through the MOV.

To protect equipment with MOVs connected to the AC line, you would
want to choose an MOV rated for a voltage which would not NORMALLY
appear across the line.  Be sure to find out (does anybody know?)
whether the MOV is rated in terms of instantaneous peak voltage or RMS
line voltage.  The peak voltage is sqrt(2) times the RMS value of 115
or 120, thus about 170 volts.  To allow for manufacturing tolerances,
an MOV which limits peaks to about 190 or 200 volts would probably be
about right.

Another parameter you need to choose is the maximum shunt current you
need to handle in the MOV.  The right choice depends on the
application.  For EMP protection, FEMA recommends a rule of thumb of
25 to 120 Amps per FOOT of exposed conductor if the conductor is
vertical and 5 to 10 Amps per foot if it is horizontal.  In either
case, a practical limit would occur at about 2000 Amps because more
than that will arc over around even your MOV.  So probably a 2000 Amp
peak current rating would handle most transients in the real world.
I'm not sure just how LIGHTNING transients would differ from EMP, but
it is generally claimed that the risetime is longer (slower) for
lightning.  I suspect that the above rules of thumb for EMP would
result in a conservative design that would handle lightning nicely
also.

The MOV would be connected across the line (in parallel, in your
terms).  A single MOV at the power entrance point would be very useful
if all wiring beyond that point is in metal conduit.  However, note
that MOVs may become ineffective after being zapped a couple of times,
so it might be well to install several of them in parallel at the
entrance point.  It is also a good idea to inspect or test them
periodically.

Bear in mind that both EMP and lightning are fairly wideband
phenomena, EMP particularly extending well into the VHF region.
Because they are so wideband, they act like (they in fact ARE) radio
waves and can get picked up by even a few FEET of conductor betwee the
"central" MOV and the device in question.  MOVs at various other
points in the system would provide better protection to specific
(expensive) equipment especially if the entrance-point MOV(s) failed
or if the distribution wiring in the building is not shielded.

The LEAD LENGTH and inductance in series with the MOV will greatly
reduce its effectiveness in limiting voltage peaks.  It is best to use
techniques similar to those used in building VHF/UHF amplifiers: very
short leads, wide "straps" rather than ordinary wire, or else large
diameter conductor, avoid bending the conductor (because bends
introduce inductance) etc.

Additional protection can be provided more locally by using Zener
diodes on low-voltage lines and gas gap devices on antenna feedlines.
NOTE THAT AIR GAPS ARE NOT EFFECTIVE against EMP transients because
the risetime is much faster than the time required to ionize air.  Buy
a gas discharge device specifically designed for EMP or lightning
protection, and then check it periodically (after every major
electrical storm, for example).

I hope the above is helpful.  Please note that I am only an "instant"
expert on this subject rather than a "real" expert, so I may not be
able to give you much more detail than the above.  However, I would be
glad to try to answer any further questions or point you at someone
who can do so.

						73, John Sangster,
						W3IKG jhs at
						mitre-bedford.arpa

jshaver@APG-3 (John Shaver STEEP-TM-AC 879-7602) (02/22/85)

That is not true.  You have three wires in most power receptacles
today.  At the frequencies represented by the rise-time of spikes, the
two ground-wires (or neutral) may not be zero impedance from one
another.  Thus three MOVs is a good plan.  You need also to have
indicating fuses in series with each of the MOVs to know when they
have been wiped out and need replacing by a particular heavy lightning
stroke.

peterb@pbear.UUCP (02/23/85)

	Acutally one MOV would not work at all. You would need three,

	MOV from :
		Hot to Neutral
		Neutral to Ground
		Ground to Hot

	This protects the circuit from transients on any or any two
	of the three legs of the feed. The real trouble is that the
	entire load of a house can tax the MOVs unless you get the
	more expensive rated MOVs, and besides most of the devices
	in the house are insensitive to transients.

	Second, the MOVs on the feed box would protect sensitive equipment
	from the outside transients, but would not filter out the transients
	that originate within a house. Yes the MOVs would trip and suppress
	the transient, but also the power suppies of TV's, computers, etc
	would also see the transient since they are on the short side of
	the transient, so these devices would not have adequate protection.

	The best advice is to install the MOVs as close to sensitive
	equipment as possible and if you put MOVs in a outlet box, only
	plug in compatible equipment into that box so that you can reduce
	possibility of transients defeating the MOVs.

	In my parents house, every spring the thundershowers knock out the
	rectifiers in the TV. after two years and progressing through
	voltage ratings up to the highest (~4Kv), I installed MOVs across
	the line AND across the transformer output AND across the rectifier
	AND across the output side of the logic supply. (Not across the
	tube supply of course!) The cost was only about 15$, but after
	having the rectifier replaced twice, and an entire main board
	replaced because the transient took out most if not ALL of the
	IC's, I think the overkill will save the boards. And for the
	last four years, there has not been a single problem due to
	transients in the TV. (But transients did blow the radio that
	was plugged into the SAME outlet).

	This is why it is recommended that MOVs be placed in EACH item
	that you wish to protect.


						Peter Barada
						ima!pbear!peterb

	20$ of MOVs are worth more than the agrevation of blowing
	delicate electrical equipment.

peterb@pbear.UUCP (02/23/85)

	Most MOVs are designated both by peak current and NOMINAL voltage
	These devices work for both AC and DC. (AC devices will last
	longer though).

	If you hooked up MOVs at the feed box for the house, it would
	protect from the outside disturbances, but not inside transients.

	If you want to protect logic, I recommend tranzorb devices
	by GS (general semiconductor), specifically the

		1N5908

	This devices charecteristics are:

		1.5Kw Peak Pulse Power dissipation @ 25 deg c
		Tclamp (0 V to BVmin) < 1 pecoseconds! (theoretical)
			(can not measure it if < 3 picoseconds)
		Forward Surge rating (1/2 cycle):
			200amps, 1/120 second @ 25 deg c
		Steady State power dissipation:
			5W @ 75 deg c, lead length 3/8 inch
		Repitition rate (duty cycle):
			.05%

	It comes in a molded case, (9.4mm X 5.08mm)

		Clamping voltage is 7.2 volts, and rises only slightly
		to ~ 8 volts @ 100v and rises slightly beyond. This is
		unlike MOVs that may rise to quite higher than the
		nominal voltage indicated.


	10Kpf capacitance, reducable to 200pf by schottky diode in series,
	1KA @ 7.2 V

	This is only one of the diveces GS makes, and this is intended
	for logic protection. Originally designed for MIL work to protect
	from nuke EMP, these devices work quite well.

	for mor info, write GS for a catalog:

		General Semiconductor Industries, Inc.
		2001 West Tenth Place
		Tempe, Arizona 85281
		(602) 968-3101


	This is not an endorsment of mine, however, a friend does endorse
	them.

					Peter Barada
					ima!pbear!peterb

PS      cost of that little gem is about 75 cents!

wmb@sun.uucp (Mitch Bradley) (02/24/85)

> What is the proper configuration for hooking up an MOV to a power
> line?  (i.e.  in series or in parallel?).

Parallel.

> If it hooks up in parallel to the power line, why wouldn't one MOV
> work for your entire house?  It seems that it would, because all the
> lines in the house are connected to together in parallel.

That would work if you expect all the transients to be developed on the
wiring outside of your house.  This may be a reasonable expectation in
some instances.  However, if you are interested in protecting againt
lightning strikes nearby, there could be significant spikes induced
in the wiring inside the house.

The other problem with using one MOV for the whole house is protecting
the MOV's.  MOV's are sort of like big zener diodes, in that
above a certain voltage, they start conducting heavily, but below that
voltage they don't conduct very much.  Notice I said "sort of", because
they don't work on the same principle as zener diodes, nor are their
breakdown characteristics as sharp or as well-defined as for zeners.
Anyway, the problem is this:  when the voltage across the MOV reaches
the breakdown voltage and it starts conducting, something has to limit
the current flow or the MOV will be itself destroyed.  Typically, the
current is limited by the resistance and inductance in the wiring.
Since the wiring coming into a house is typically much heavier than the
internal wiring, it is not as effective at limiting the current into
the MOV as the smaller gauge internal wiring.  This means you need a
bigger MOV.

Mitch Bradley

binder@dosadi.DEC (Wherever you go, there you are.) (02/25/85)

To use MOVs, you need three of them.  Inside your outlet box, connect one from
green to white, one from black to white, and one from black to green.  There
is good reason why a single set of MOVs won't protect a whole house - wires
don't have zero resistance to DC, and their impedance to AC is often rather
surprising.  Spikes at one point in the house may or may not exist elsewhere.

Cheers,
Dick Binder

UUCP:  { decwrl, allegra, ucbvax... }!decwrl!dec-rhea!dec-dosadi!binder
ARPA:  binder%dosadi.DEC@decwrl.ARPA

edens@almsa-1.ARPA (Crede Edens) (02/26/85)

There is a very good article in the December 1983 BYTE magazine on MOVs
plus pictures and diagrams showing how to connect them.

I found it very helpful.

Crede Edens        EDENS@ALMSA-1.ARPA

hes%ecsvax.uucp@brl-tgr.ARPA (Henry Schaffer) (02/28/85)

Re: protecting your house from lightning carried on the incoming power
lines.

1) Most homes around here have 3 line, single phase 120/240 service.
All three lines should be protected- taking 3 MOVs or ONE three-
electrode gas tube.  When the gas tube is fired (due to voltage on
any pair of lines) it "shorts" all three lines together.

2) At the entrance to the house wiring the power lines can indeed
supply lots of power and so the protection device must be able to pass
lots of current and dissipate lots of power.  Once again a gas tube
fits the description.

  A company I've dealt with (through a distributor) which makes a
variety of gas tube surge protectors is TII (I don't remember what it
stands for, and I can't find my catalog.)  An example of a home
lightening surge protector (from a 6 year old spec sheet): Three wire,
maximum discharge voltage: 450V@500AMP, 800V@1,000AMP 2 1/2" x 2 1/2"
x 1 3/8" + 1/2" threaded nipple $21.54.