[comp.protocols.tcp-ip] Looking for comments on the 15-pin ethernet connector

dmc@videovax.Tek.COM (Donald M. Craig) (06/14/88)

I am looking for feedback on the quality and reliability of
the slide latch mechanism used on the DB-15 ethernet connectors.
I have used these myself for the past five years, and have
discovered a number of problems with them.  Additionally,
various nasty remarks about these connectors have surfaced
on the net from time to time.

The Society of Motion Picture and Television Engineers has a
standard known as RP-125 which specifies a parallel digital
television interface.  The connector for that interface is
a 25 pin D-type (DB-25) with a slide latch like the ethernet
connector.  The RP-125 standard is up for revision, and the
Tektronix representative submitted a note from me outlining
my experience and problems with the ethernet slide latch
connector.

Sun Microsystems also has a representative on the RP-125 committee.
He has asked the component engineer for connectors at Sun
if there was any data concerning the mechanical integrity of the
slide latch locking mechanism used in the ethernet connector.
Here is the response:

"I am the Component Engineer for connectors at Sun.  In regards to your
question concerning the Ethernet DB-15, these are used through out
industry by the millions, in many applications.  I am not aware of any
significant problems with mechanical integrity of the lock, or for that
matter with the connector in any aspect.  If the connector is properly
installed and handled in a semi-reasonable manner you should not have
any problems.  As far as Sun is concerned, usage of D-Sub connectors in
general, that is various sizes and configurations, will probably
increase.  When all things are considered it often turns out to be the
best way to go!  Hope this helps!!!"

In the face of this informal statement by Sun's component engineer,
I now need data about other people's experience with the DB-15 slide
latch ethernet connector.   Help save another standard from the same
fate!  Please send your comments email to:
	dmc@tv.tv.tek.com
		or
	tektronix!videovax!dmc

Thank you,

Don Craig
Tektronix Television Systems

roy@phri.UUCP (Roy Smith) (06/14/88)

dmc@videovax.Tek.COM (Donald M. Craig) writes:
> I am looking for feedback on the quality and reliability of
> the slide latch mechanism used on the DB-15 ethernet connectors.

	In a nutshell, they suck!  There is no doubt that the single most
common cause of problems in our entire network (19 Suns, a Vax, and maybe a
dozen Macintoshes and PCs) is loose ethernet tranciever cables, particularly
on the backs of Sun-3/50's which provide no mechanical support for the cable
at all.  On our rack-mount systems, we support the cables with cable ties to
various convenient supports.  On our deskside suns, we've constructed
assorted mechanical strain reliefs.  Some of our 3/50's seem to be OK with
just wedging the cable behind a desk but some are a constant cause of
trouble.  For the worse ones, we install a support bracked we've designed
which helps a little (it's just a plexiglass bar notched to fit on the card
extractor ears and with cutouts for the various cables and attachment points
for cable ties in the appropriate places).

> "I am the Component Engineer for connectors at Sun.  In regards to your
> question concerning the Ethernet DB-15 [...]  I am not aware of any
> significant problems with mechanical integrity of the lock, or for that
> matter with the connector in any aspect.

	I'm not given to public flamage, but this guy must have his head
firmly wedged in a dark place.  If he's not aware of any problems, it because
he hasn't been listening.  I've complained loudly about this on the net
before.  I've complained to Sun field service.  I've complained to Sun tech
support.  Clearly those complaints havn't gotten back to the right people.

	The stupid little stamped sheet metal clips are simply not strong
enough to secure a connector with a big fat, heavy, and fairly stiff
tranciever cable on it.  As long as the cable is secured so if can't move if
accidentally moved, it's OK.  For example, on the tranciever ends, we lash
the cable to the main ethernet trunk cable with 2 (or sometimes 3) wire ties
a few inches away.  But on systems which might move a little (like a deskside
Sun on wheels), or in situations where the cable might be disturbed (like
hanging off the back of a desk) forget it.

	What was wrong with good-old RS-232-style screws?  Or, if they really
wanted a tool-less installation, why not Macintosh-style knurled screws, or
maybe even centronics-style wire bails?  We recently got a 3-Com 3C503
ethernet card for an IBM-PC.  The connector is a bit different, with screw
holes instead of binding posts.  Unfortunately, to use the screw holes you
need a special adaptor bracket which I havn't been able to locate yet (OK, we
just got the thing; I havn't had a chance to look very hard).  It looks like
it might be a bit more secure.  Our Interlan ethernet board for the vax has a
slight variation on the slide connector which looks like it might be
marginally stronger (it has small extra ridges along the sides), but I doubt
it would still be strong enough if we weren't able to lash the cable to
various places in the vax's rack frame.

	I really don't know what the DIX guys had in mind when they designed
this connector.  Administering a network is hard enough without having to
worry about which $5 connector is falling out.
-- 
Roy Smith, System Administrator
Public Health Research Institute
455 First Avenue, New York, NY 10016
{allegra,philabs,cmcl2,rutgers}!phri!roy -or- phri!roy@uunet.uu.net

cliff@se-sd.sandiego.NCR.COM (Cliff Bamford) (06/15/88)

The problem is that it's impossibly impractical to give that connector
"reasonable care" in the field. Regardless of type, connectors always 
seem to be just-barely-visible and just-barely-out-of-reach. The D-sub
requires good visibility (to tell which way the slider is slid) and
good tactile access to [un]couple. Since these conditions rarely obtain,
THE !#@$%&* CONNECTER DRIVES PEOPLE CRAZY.

Which is one of the reasons you see so many of them torn asunder, at
which point they become worse than useless. Except as mute testimony
to the limits of human patience.

-- 
cliff.bamford@sandiego.ncr.com  (619)693-5724  {ucsd,cbosgd}!ncr-sd!se-sd!cliff

ron@topaz.rutgers.edu (Ron Natalie) (06/15/88)

Yep, by the way, we've gone and replaced the slide clips with the good old
RS-232 screws and threaded inserts on all the Ethernet cables of importance.

-Ron

bzs@bu-cs.BU.EDU (Barry Shein) (06/15/88)

I'll second Roy Smith's gripes about those slide-latch ethernet
connectors to quote Roy:

	"In a nutshell, they suck!"

Actually, if there were some negative pressure they might work...

We have around 100 Suns here and other assorted items (this lousy
slide-latch is not unique to Suns by any means, it's ubiquitous) and
they're always falling out, the worst catastrophes occur when they
fall out of centralized server machines, we've been out for hours and
hours while some poor operator tries to figure out what the problem is
(they're learning, we're all learning.)

Worse, much worse, it falls out of MY SUN all the time, like when I
swing my chair around to gulp coffee or some other critical maneuver
and brush the deskside tower, to get it to stay back in I have to
re-arch the cable at a precarious angle so it provides pressure
towards the plug.

Now *that's* unacceptable, the public be damned.

I'll also add a vote to the Mac-like knurled screws, that would be the
ticket.

	-Barry Shein, Boston University

bae@ati.tis.llnl.gov (Hwa Jin Bae) (06/15/88)

In general, I don't like DIX 15 pin adapter without any secure screws.
My Symmetric 375 comes with 9 pin output which can be interface to
regular transceiver with a 9 pin to 15 pin drop cable.  You can use
RS-232 like screw attachment with it, and it's so much nicer than SUN's
way of doing attachment.  But then again you can always use "Crazy Glue"
or something... 8-)

---

Hwa Jin Bae          | Standard excuses...not responsible.../dev/null...etc.
Control Data Corp.   | (415) 463 - 6865
4234 Hacienda Drive  | bae@tis.llnl.gov			   (Internet)
Pleasanton, CA 94566 | {ames,ihnp4,lll-crg}!lll-tis!bae    (UUCP)

dewey@execu.UUCP (dewey henize) (06/15/88)

In article <5047@videovax.Tek.COM> dmc@videovax.Tek.COM (Donald M. Craig) writes:
>I am looking for feedback on the quality and reliability of
>the slide latch mechanism used on the DB-15 ethernet connectors.

[	Info on use of the info... }

>Sun Microsystems also has a representative on the RP-125 committee.
>He has asked the component engineer for connectors at Sun
>if there was any data concerning the mechanical integrity of the
>slide latch locking mechanism used in the ethernet connector.
>Here is the response:
>
>"I am the Component Engineer for connectors at Sun.  In regards to your
>question concerning the Ethernet DB-15, these are used through out
>industry by the millions, in many applications.  I am not aware of any
>significant problems with mechanical integrity of the lock, or for that
>matter with the connector in any aspect.  If the connector is properly
>installed and handled in a semi-reasonable manner you should not have
>any problems.  As far as Sun is concerned, usage of D-Sub connectors in
>general, that is various sizes and configurations, will probably
>increase.  When all things are considered it often turns out to be the
>best way to go!  Hope this helps!!!"
>
>In the face of this informal statement by Sun's component engineer,
>I now need data about other people's experience with the DB-15 slide
>latch ethernet connector.

Here at Execucom we have a slightly different term for this 'device'.  I
won't put it out on the net, however, since this probably isn't the place
to put adjectives regarding personal ancestory or public sexual habits.
Suffice it to say that if the person who designed the slide latch connector
were to come here and visit, his/her employer should only buy a one-way
ticket - we'd be able to ship what remains there were back in a shoebox!

Seriously, those things are a joke.  When each and every part is made to exact
and perfect spec, they seem to work ok (at least until you touch them in
some fashion).  The ones we got with at least 3 of our Suns and the cables
that we also got from Sun seem to be made to different specs entirely.  We
had to do a good bit of reverse engineering to get them to handle the normal
vibration of someone merely walking in the office (concrete floors).

Junk em.  Use screws.

Please, since you are protecting this 'Component Engineer', help him/her/it
:-) become aware of 'significant problems'.

-- 
===============================================================================
|      execu!dewey  Dewey Henize @ Execucom Systems Corp 512/346-3008         |
|    You don't think my employer APPROVES of these ideas, do you??  Sheesh!   |
=============================================================================== 

root@sbcs.sunysb.edu (root) (06/15/88)

In article <3352@phri.UUCP>, roy@phri.UUCP (Roy Smith) writes:
> dmc@videovax.Tek.COM (Donald M. Craig) writes:
> 
> > "I am the Component Engineer for connectors at Sun.  In regards to your
> > question concerning the Ethernet DB-15 [...]  I am not aware of any
> > significant problems with mechanical integrity of the lock, or for that
> > matter with the connector in any aspect.
> 
	To the "Component Engineer" at Sun:  I submit Sir, that you
	must not use your own product.  At Stony Brook we have ~100
	Suns of mixed types and I can attest that the metal slide lock
	causes us NO END of trouble.  

> 	What was wrong with good-old RS-232-style screws?  Or, if they really
> wanted a tool-less installation, why not Macintosh-style knurled screws, or
> maybe even centronics-style wire bails?  We recently got a 3-Com 3C503
	
	I would like to see a connector like the one used on the
	uVAX (?) console cable:  Long screw posts with a knob on
	the end that allows finger tightening of the screw.  I 
	understand that the slide is somehow a standard, but if 
	it "don't work" then fix the bloody thing.

> Roy Smith, System Administrator
> Public Health Research Institute
> 455 First Avenue, New York, NY 10016
> {allegra,philabs,cmcl2,rutgers}!phri!roy -or- phri!roy@uunet.uu.net

					Rick Spanbauer
					SUNY/Stony Brook

robert@ATOM.HPL.HP.COM (Robert Michaels) (06/15/88)

>	The stupid little stamped sheet metal clips are simply not strong
>enough to secure a connector with a big fat, heavy, and fairly stiff
>tranciever cable on it.  As long as the cable is secured so if can't move if
>accidentally moved, it's OK.  For example, on the tranciever ends, we lash
>the cable to the main ethernet trunk cable with 2 (or sometimes 3) wire ties
>a few inches away.  But on systems which might move a little (like a deskside
>Sun on wheels), or in situations where the cable might be disturbed (like
>hanging off the back of a desk) forget it.
>
>	What was wrong with good-old RS-232-style screws?  Or, if they really

To me the problem is that the little clips are "standard". I would be very
surprised if a vendor will have enough courage to promote something more
effective. To alleviate your problem you could try using a lighter weight
transceiver cable. For us most transceivers are within 5 meters of the host.
For short runs you don't need these really big fat cables. I think several
vendors build these short lightweight transceiver cables ( yes even HP does).

- Robert Michaels
  HP Labs

bjw@WILMA.BBN.COM ("Benjamin J. Woznick") (06/15/88)

I would like to second most of the comments that have been made
about the slide connector.  The problem with the ethernet is compounded
by the size and stiffness of the cable.  The only quibble I have
with the other comments is that *I* can't really tell which way the
slide wants to go even when I have it in full view.  This has to
be the worst human-engineered connector in the history of mankind.
	Ben Woznick

brescia@PARK-STREET.BBN.COM (Mike Brescia) (06/15/88)

>     I am looking for feedback on the quality and reliability of
>     the slide latch mechanism used on the DB-15 ethernet connectors.

>     The Society of Motion Picture and Television Engineers has a
>     standard known as RP-125 which specifies a parallel digital
>     television interface.  The connector for that interface is
>     a 25 pin D-type (DB-25) with a slide latch like the ethernet
>     connector.  The RP-125 standard is up for revision, ...

So far, I have seen people flaming the slide latch, but no comment on the
Dtype connectors.  While using screws to replace the slide latch helps in some
cases, the main problem seems to be that the long, narrow connector with 2
rows of pins cannot withstand stress from a heavy or thick or stiff cable.
There should be some analysis of why you should not use cable that is an inch
in diameter to contain 18 individually shielded twisted pairs for your
rs422/rs449 and try to connect it with a DC-37.

The slide latch can only handle a little stress on the long dimension, and can
handle none on the narrow dimension.  The DB15 would be ok with a ribbon
cable, because the ribbon is both light and flexible, and a well fitted slide
latch would lock it in place, but then you would not even need a lock because
the friction of the connector would keep it it.

So, if SMPTE is going to do it right, they need to consider the mechanical
characteristics of the locking mechanism, as well as the ease of connection
and disconnection.

Mike

disclaimer:  My degree is E.E., not M.E., so I am relating experiences, not
properly qualified professional opinion.

dlnash@ut-emx.UUCP (Donald L. Nash) (06/15/88)

In article <23340@bu-cs.BU.EDU>, bzs@bu-cs.BU.EDU (Barry Shein) writes:
> 
> We have around 100 Suns here and other assorted items (this lousy
> slide-latch is not unique to Suns by any means, it's ubiquitous) and
> they're always falling out, the worst catastrophes occur when they
  ^^^^^^^ ^^^^^^ ^^^^^^^ ^^^
> fall out of centralized server machines, we've been out for hours and
> hours while some poor operator tries to figure out what the problem is
> (they're learning, we're all learning.)
> 

It really gets interesting when the cable falls out just enough that
the transmit wire gets disconnected but the receive wire is still in
place.  Then you have a machine which can listen but not talk.  We had
this happen on a MicroVAX II and almost went into a panic thinking
the DEQNA had died.

> I'll also add a vote to the Mac-like knurled screws,

Me, too.


				Don Nash

UUCP:    ...!{allegra, seismo!ut-sally}!ut-emx!dlnash
ARPA:    dlnash@emx.utexas.edu
BITNET:  DLNASH@UTADNX, D.NASH@UTCHPC
THENET:  UTADNX::DLNASH, UTCHPC::D.NASH

UUU       UUU
 U         U                The University of Texas at Austin
 U     TTTTUTTTTTTTTT              Computation Center
 U     T   U TT     T
  U       U  TT            "The world is basically non-linear."
   UUUUUUU   TT
             TT 
            TTTT

wesommer@athena.mit.edu (William Sommerfeld) (06/16/88)

Actually, I would vote for something similar to what DEC uses for
serial console cables: screw connectors with knurled knobs which have
a slot for a screwdriver in them; this way, you don't _need_ a
screwdriver to connect or disconnect them, but if you have a
screwdriver, you can save some wear and tear on your fingers...

					- Bill

tpmsph@ecsvax.UUCP (Thomas P. Morris) (06/16/88)

In my limited experience with 3 hosts and 10 terminal servers and 2 DELNI's,
those $#%@%&^%$ slide latches on the ethernet db15s are a real problem.
As has been pointed out before, they are not built well enough to handle
the actual weight and strain of the bulky transceiver cable, and they
don't do their job as a result! Screws or knurled knobs or wire bails
a la IEEE488 or Centronics would be a welcome relief! For our DELNIS we
had to cobble together a custom strain-relief panel. For the servers
we ended up tie-wrapping the cables to the frame supports.


-----------------------------------------------------------------------------
Tom Morris                                 BITNET: TOM@UNCSPHVX
UNC School of Public Health                UUCP  : ...!mcnc!ecsvax!tpmsph
-----------------------------------------------------------------------------
-- 
-----------------------------------------------------------------------------
Tom Morris                                 BITNET: TOM@UNCSPHVX
UNC School of Public Health                UUCP  : ...!mcnc!ecsvax!tpmsph
-----------------------------------------------------------------------------

donegan@stanton.TCC.COM (Steven P. Donegan) (06/16/88)

How many of you fools still swear at slide locks, experience massive down
time due to same? Well, less than a dollars worth of hardware and the guts
to mess with the 'standard' (read holy) connectors will buy you much peace
of mind. We convert ALL slide-lock cables and devices to SCREW-DOWN style.
Haven't lost a single server or transceiver due to our un-holy conversion to
a much more secure fastening method.
-- 
Steven P. Donegan
Sr. Telecommunications Analyst
Western Digital Corp.
donegan@stanton.TCC.COM

bob@rel.eds.com (Bob Leffler) (06/16/88)

In article <5047@videovax.Tek.COM>, dmc@videovax.Tek.COM (Donald M. Craig) writes:
> Sun Microsystems also has a representative on the RP-125 committee.
> "I am the Component Engineer for connectors at Sun.  In regards to your
....

> significant problems with mechanical integrity of the lock, or for that
> matter with the connector in any aspect.  If the connector is properly
....
> In the face of this informal statement by Sun's component engineer,
> I now need data about other people's experience with the DB-15 slide

I can speak only from my own experience.  We have many workstations located
in the Engineer's cube at GM.  Most of them are connected via a transceiver
cable with the sliding connector that you are refering to in the previous
article.

We experienced at least one connector that was disconnected at least once
a week.  We would then have to dispatch somebody to the site, trouble
shoot the problem, then plug the connector back in.  Needless to say,
this is very labor intensive and expensive.  Almost all of our network
problems turn out to be transceiver cables that are unplugged.

I reported this problem to one of our vendors (Sun :-) ).  I stated that
in my environment, we would prefer a connector that could be fasten by
screws.  Local Sun Field service stated that they had received other
similar complaints from other customers and that they would pass the
suggestion back to their corporate office.

-- 
Bob Leffler - EDS, GM Truck & Bus Account (313)456-5375
bob@rel.eds.com or {uunet!edsews, rutgers, umix}!rel!bob
Opinions expressed may not be those of my employer.

donegan@stanton.TCC.COM (Steven P. Donegan) (06/16/88)

In article <8806150602.AA11768@atom.hpl.hp.com>, robert@ATOM.HPL.HP.COM (Robert Michaels) writes:
> 
> >	The stupid little stamped sheet metal clips are simply not strong
> >enough to secure a connector with a big fat, heavy, and fairly stiff
> >tranciever cable on it.  As long as the cable is secured so if can't move if
> >accidentally moved, it's OK.  For example, on the tranciever ends, we lash
> >the cable to the main ethernet trunk cable with 2 (or sometimes 3) wire ties
> >a few inches away.  But on systems which might move a little (like a deskside
> >Sun on wheels), or in situations where the cable might be disturbed (like
> >hanging off the back of a desk) forget it.
> >
> >	What was wrong with good-old RS-232-style screws?  Or, if they really
> 
> To me the problem is that the little clips are "standard". I would be very
> surprised if a vendor will have enough courage to promote something more
> effective. To alleviate your problem you could try using a lighter weight
> 
> - Robert Michaels
>   HP Labs


Our experience has shown the vendors we deal with to be very flexible. TCL and
Bridge Communications have both agreed to sell us 'positive attachment' cables
and interfaces (on the server and the transceiver). I really liked Bridges
naming this option as 'positive attachment' :-)))

The original transceiver cables used a cast slide rather than a stamped sheet
metal slide - the casting was much thicker and did provide a somewhat firmer
connection.

Every cable, transceiver, server and multiport fan-out that we have used at
WD have been possible to convert to screw-downs. The hardest to convert so far
was the BICC multiport fan-out; this was due to their extreme use of shielding
and screws to hold the unit together - it takes about 20-30 minutes and a
large amount of patience to convert this unit. The results are worth the effort.


-- 
Steven P. Donegan
Sr. Telecommunications Analyst
Western Digital Corp.
donegan@stanton.TCC.COM

andy@cs.hw.ac.UK (06/16/88)

Robert Michaels at HP Labs wrote...

>To me the problem is that the little clips are "standard". I would be very
>surprised if a vendor will have enough courage to promote something more
>effective.

About 3 years back we at Spider Systems decided that slidelocks were
useless, and ever since have been fitting screwlocks instead to all our
terminal servers, bridges and stuff.  To let people attach to "standard"
drop cables we provide a free 1 metre drop cable with a screwlock plug on
one end, and a slidelock socket at the other.  We call this a "tail".

The point is that the slidelock part is then not at a strain position - it
is a cable joint well away from the "immovable object" which the back of
the box represents.  It is twisting and bending which breaks slidelocks,
not just pulling - slidelocks are fairly usable for in-line connections.

Of course for people who are near to their network - for example in a rack
with a DELNI, the length of the tail means you don't need another
drop cable at all.  Just to wrap it all up nicely, the screws have a knurled
plastic knob on top for finger tightening.

Of the thousands of products we have shipped, NOT ONE PERSON has reported
a connector problem, and as far as I know NO-ONE has not bought something
because we are "non-standard".  We do get a lot of compliments though...

Take heart, non-courageous HP - let good engineering win through!

	Andy Davis		(andy@spider.uucp)
	Technical Director	(andy@uk.co.spider)
	Spider Systems

dnwcv@dcatla.UUCP (William C. VerSteeg) (06/16/88)

The 15-pin ethernet connector with a sliding latch has been the point of
failure for more problems on my networks than all other problems combined.
The problems have gotten even worse recently. It seems that in search of the
extra buck, most companies are using thinner and weaker sheet metal on the
sliding lock. This bends and causes intermittent problems. Do yourself a 
vavor and don't propigate this abomination to another hardware set.

Standard Disclaimer

Bill VerSteeg
DCA

tsa@edai.ed.ac.uk (Tom Alexander) (06/16/88)

From article <3352@phri.UUCP>, by roy@phri.UUCP (Roy Smith):
> dmc@videovax.Tek.COM (Donald M. Craig) writes:
>> I am looking for feedback on the quality and reliability of
>> the slide latch mechanism used on the DB-15 ethernet connectors.
> 
> 	In a nutshell, they suck!  There is no doubt that the single most
> common cause of problems in our entire network is loose ethernet tranciever
> cables, particularly on the backs of Sun's which provide no mechanical
> support for the cable at all.

I agree entirely with the above comment. These bent bits of tin, laughingly
described as retaining clips, are completely useless. They may work reasonably
well with light, flexible cables but they certainly do nothing when used with
the heavy, stiff transceiver drop cables.

>> "I am the Component Engineer for connectors at Sun.  In regards to your
>> question concerning the Ethernet DB-15 [...]  I am not aware of any
>> significant problems with mechanical integrity of the lock, or for that
>> matter with the connector in any aspect.
> 
> 	I'm not given to public flamage, but this guy must have his head
> firmly wedged in a dark place.  If he's not aware of any problems, it because
> he hasn't been listening.  I've complained loudly about this on the net
> before.  I've complained to Sun field service.  I've complained to Sun tech
> support.  Clearly those complaints havn't gotten back to the right people.
> 
> 	The stupid little stamped sheet metal clips are simply not strong
> enough to secure a connector with a big fat, heavy, and fairly stiff
> tranciever cable on it.  As long as the cable is secured so if can't move if
> accidentally moved, it's OK.  For example, on the tranciever ends, we lash
> the cable to the main ethernet trunk cable with 2 (or sometimes 3) wire ties
> a few inches away.  But on systems which might move a little (like a deskside
> Sun on wheels), or in situations where the cable might be disturbed (like
> hanging off the back of a desk) forget it.
> 
> 	What was wrong with good-old RS-232-style screws?  Or, if they really
> wanted a tool-less installation, why not Macintosh-style knurled screws, or
> maybe even centronics-style wire bails?

Does this guy never talk to field service people. We have complained bitterly
to several field service engineers over the years. Hoods for this type of
connector with knurled finger screws are readily available.
I should add that Sun are not the only workstation supplier using this useless
bit of bent tin as tranceiver drop cable retaining clamps.

> 	I really don't know what the DIX guys had in mind when they designed
> this connector.  Administering a network is hard enough without having to
> worry about which $5 connector is falling out.
> -- 
> Roy Smith, System Administrator
> Public Health Research Institute
> 455 First Avenue, New York, NY 10016
> {allegra,philabs,cmcl2,rutgers}!phri!roy -or- phri!roy@uunet.uu.net

roy@phri.UUCP (Roy Smith) (06/16/88)

wesommer@athena.mit.edu (William Sommerfeld) writes:
> screw connectors with knurled knobs which have a slot
> for a screwdriver in them

	Yeah, but... make sure you implement it right.  I've seen some
connectors of the type William is talking about in which the knurled plastic
grip was longer than the metal screw shaft inside and the screwdriver slot on
the end was nothing more than an indentation in the plastic; stick a
screwdriver in it and turn and all you end up doing is making shreaded
plastic.

	Also, while I'm on the subject, let's make those screws and threaded
sockets out of steel, not brass.  I know you're not supposed to gorilla-ize
the screws, but it doesn't take much force to strip the threads on a 4-40
brass screw.  How much more does a steel 4-40 screw cost than a brass one in
quantities of thousands?  A few tenths of a cent?  How much does it cost in
valuable time each time you strip one and have to fight to the the connector
out?  Tens of dollars?  And one more thing, please, please, please, please,
don't attach the threaded sockets with nuts which turn in the same direction
as the screws on the connectors!  Anybody who doesn't know what I'm talking
about should take a look at Inmac part number 853 (female mounting screws).
For an example of how to properly design a threaded socket, take a look at the
back of a humble ADM-5 or ADM-3 -- steel sockets embedded so they can't come
loose when you unscrew the connector.

	Hey, I'm sorry if I seem to be getting all hot and bothered about such
a trivial thing but it's time the computer industry realized that this is
important and it's not worth trying to save a buck or two on the connectors
for a $100,000 piece of equipment (or even a $500 one).  I used to think this
stuff got designed so badly because nobody really cared; once I found out that
Sun actually has a component engineer in charge of connectors, I just flipped!
If Sun has one, I'm sure DEC and IBM and everybody else does too (maybe bigies
like DEC and IBM have whole rooms full of connector engineers?).  Damned if I
can figure out what they do.
-- 
Roy Smith, System Administrator
Public Health Research Institute
455 First Avenue, New York, NY 10016
{allegra,philabs,cmcl2,rutgers}!phri!roy -or- phri!roy@uunet.uu.net

raj@GLACIER.ICS.UCI.EDU (Richard Johnson) (06/17/88)

We have a lot of Sun fileservers around here and thus we've had a lot of
problems with the transceiver connectors.  The problem with Sun equipment
in particular is that the fashion in which the connector is attached to
the outside of the ethernet board (same thing goes for the ethernet connector
on the CPU board).  The screws onto which the slide connector is supposed
to catch are mounted on the OUTSIDE of the board whereas the connector
itself is mounted on the INSIDE.  This means that the transceiver cable
connector can't make full contact with the one on the board.  (I tried to
draw this in this message but it's too difficult.)  The problem is that
the pins on the transceiver cable connector side don't go all of the way
into the holes on the board side because the catches for the connector
are mounted too far away from the top of the board side connector.  (Take
a look at it, you'll see.)

We finally just removed the screws from both sides as well the slide latch
and replaced them with screws going straight through the cable side connector
and into the nuts on the board side connector.  This allows the connectors
to be close enough together so that they make good contact.  We've never had
problems with any that we done this to so this is the first thing I do
whenever we start having problems now.

If Sun would solve the basic problem, however (as described above) I think
the latches would be just fine.

-----------------------------------------------------------------------------
Richard A. Johnson                          raj@rome.ics.uci.edu   (Internet)
UCI ICS Assistant Technical Manager              ucbvax!ucivax!raj     (UUCP)
Postmaster / Network Services       raj@tertius.ics.uci.edu (via Nameservers)

phil@amdcad.AMD.COM (Phil Ngai) (06/17/88)

In article <3356@phri.UUCP> roy@phri.UUCP (Roy Smith) writes:
>I used to think this
>stuff got designed so badly because nobody really cared; once I found out that
>Sun actually has a component engineer in charge of connectors, I just flipped!
>If Sun has one, I'm sure DEC and IBM and everybody else does too (maybe bigies
>like DEC and IBM have whole rooms full of connector engineers?).  Damned if I
>can figure out what they do.

Well, if you don't care why should they care? If you care, let them
know.  Make a case out of it with your salesman. Tell people like Sun
that they should follow the ISO 802.3 international standard for
transceiver cable connectors and mount them on the OUTSIDE of the
panel. Like DEC does. Many people do not realize how important this
is. Many people have not looked at the connection system carefully. 

-- 

I speak for myself, not the company.
Phil Ngai, {ucbvax,decwrl,allegra}!amdcad!phil or phil@amd.com

jmg@cernvax.UUCP (jmg) (06/17/88)

One other funny (correlates with the bread and butter law): on the fan-out
units which we have the connector has to be pushed upwards to lock. From
then on some evil force (Isaac Newton had a word for it!) is constantly
trying to unlock it again, and each slight movement helps this evil force.
Oh, how simple it would have been to invert the connector.

The force is against you!
-- 
 _ _  o |             __                    |    jmg@cernvax.uucp
| | |   |     _      /  \  _   __  _   __  _|    jmg@cernvax.bitnet
| | | | |_)  /_)     |  __/_) | (___\ | (_/ |  J. M. Gerard, Div. DD, CERN,
| | |_|_| \_/\___    \__/ \___|   (_|_|   \_|_ 1211 Geneva 23, Switzerland

billq@ihlpe.ATT.COM (Quayle) (06/17/88)

In article <8806151700.AA03253@ucbvax.Berkeley.EDU>, brescia@PARK-STREET.BBN.COM (Mike Brescia) writes:
# 
# >     I am looking for feedback on the quality and reliability of
# >     the slide latch mechanism used on the DB-15 ethernet connectors.
# 
# >     The Society of Motion Picture and Television Engineers has a
# >     standard known as RP-125 which specifies a parallel digital
# >     television interface.  The connector for that interface is
# >     a 25 pin D-type (DB-25) with a slide latch like the ethernet
# >     connector.  The RP-125 standard is up for revision, ...
# 
# So far, I have seen people flaming the slide latch, but no comment on the
# Dtype connectors.  While using screws to replace the slide latch helps in some
# cases, the main problem seems to be that the long, narrow connector with 2
# rows of pins cannot withstand stress from a heavy or thick or stiff cable.
# There should be some analysis of why you should not use cable that is an inch
# in diameter to contain 18 individually shielded twisted pairs for your
# rs422/rs449 and try to connect it with a DC-37.
# 
# The slide latch can only handle a little stress on the long dimension, and can
# handle none on the narrow dimension.  The DB15 would be ok with a ribbon
# cable, because the ribbon is both light and flexible, and a well fitted slide
# latch would lock it in place, but then you would not even need a lock because
# the friction of the connector would keep it it.
# 
# So, if SMPTE is going to do it right, they need to consider the mechanical
# characteristics of the locking mechanism, as well as the ease of connection
# and disconnection.

Outside the Ethernet realm, and in an industry that required a connector that
would withstand strain due to cable motion, we used an Amphenol MS connector.
For those unfamiliar, this is a round, keyed connector, with a screw-on shell.
Those things would withstand any ammount of cable motion (not to mention some
pretty nasty envrironmental hazards), without the least bit of wear or loss of
contact.  

BTW, as our net grows to nearly fifty nodes, I'm still the only one I trust
manufacturing and installing those $*^%*&^*$ drop cables!!!


W.R. Quayle
AT&T Bell Labs.

Disclaimer:  I have no connection (beit slidelock or otherwise) to any company
mentioned in my reply.  My ideas are my personal feelings only!

billq@ihlpe.ATT.COM (Quayle) (06/17/88)

<<STEAM ON>>

First off, I'd like to know who designed the slide-lock
mechanism.  Did they get fired for it?  If not, they
should have!  

I would gladly change every connector on my net to
something real if a new standard was aggreed upon.

Second point: Who the heck is responsible for positioning
the watchdog reset button on the Sun 3 Motherboard directly
next to said-flimsy-*ss-switch?  This individual needs
shock therapy!

<<STEAM OFF>>


W.R. Quayle		Lab Coordinator - 52182
			AT&T Bell Labs
			Naperville, Il

Disclaimer: These thoughts are all mine!  (My that felt good!)

dvw@thumper.bellcore.com (Dan V. Wilson) (06/18/88)

In article <22108@amdcad.AMD.COM>, phil@amdcad.UUCP writes:

> Well, if you don't care why should they care? If you care, let them
> know.  Make a case out of it with your salesman. Tell people like Sun
> that they should follow the ISO 802.3 international standard for
> transceiver cable connectors and mount them on the OUTSIDE of the
> panel. Like DEC does. Many people do not realize how important this
> is. Many people have not looked at the connection system carefully. 
> 
> -- 
> 
> I speak for myself, not the company.
> Phil Ngai, {ucbvax,decwrl,allegra}!amdcad!phil or phil@amd.com

Phil is absolutely right.  My experience with the DB-15 connectors and the
<insert expletives> slide locks is that they work fine IF the slide is
mounted directly on the connector body (are you listening, Sun?) AND the
connector is mounted on the outside of the panel AND the posts are the
proper height AND the slide hasn't been strained or bent AND the phase of
the moon and several other planets is correct.

My favorite fix is to make a short stub cable out of DB-15 crimp on
connectors and a few inches of 15 conductor flat cable, and to insert this
short cable between the tranceiver cable and the piece of equipment.  I've
found that this has eliminated problems with the transceiver cable
connections on Sun 3/75's and 3/160's, which are notorious for having a
thick panel between the connector and slide lock on the Ethernet connection.
I know, I know, the stub cable probably radiates, but I don't care.  I've
found that the friction grip from the crimp-on connectors is usually better
than that provided from the connector plus slide lock.

One should note that Sun may use lots of DB-series connectors, but they DO
NOT use slide locks to my knowledge other than on Ethernet connectors.  They
always use another type of lock, either the 'wings' (can't think of a better
term), or screws.

I find myself wishing that I believed in Hell just so I could hope the
designer of the slide lock and the connector engineer at Sun could roast
there.  Honorable mention should probably go to the writers of the two
original Ethernet specifications for not specifying the transceiver
connectors more fully.

					Dan Wilson
					dvw@bellcore.com
					bellcore!dvw

roy@phri.UUCP (Roy Smith) (06/18/88)

andy@cs.hw.ac.UK writes:
> About 3 years back we at Spider Systems decided that slidelocks were
> useless, and ever since have been fitting screwlocks instead to all our
> terminal servers, bridges and stuff.

	A big "Thank you!" to the folks at Spider for having the courage to
stand up in public and (proudly) admit that they did something non-standard
because it was better.  Not just better, but a hell of a lot better, and
downward-compatable to boot!  Now all we have to is get all the other
network vendors to do the same thing (and get catalog houses like Inmac to
start stocking screw-post drop cables).  Sun may say "The network is the
computer" but I say "the connector is the network"!

	Could you imagine if 50 companies a day, I say 50 companies a day
stood up and said "slide locks suck" and started shipping screw-in ethernet
connectors?  I'd be a revolution, friends. (Apologies to Arlo Guthrie).
-- 
Roy Smith, System Administrator
Public Health Research Institute
455 First Avenue, New York, NY 10016
{allegra,philabs,cmcl2,rutgers}!phri!roy -or- phri!roy@uunet.uu.net

roy@phri.UUCP (Roy Smith) (06/19/88)

phil@amdcad.UUCP writes:
> Tell people like Sun that they should follow the ISO 802.3 international
> standard for transceiver cable connectors and mount them on the OUTSIDE of
> the panel.

(To the tune of "look what they've done to my song")

Look what they've done to my SUN, DIX,
Look what they've done to my SUN.
They've gone and moved, the cable plug,
From the outside to the in, DIX.
Look what they've done to my SUN...

> Like DEC does.

Come to think of it, we've had a lot less trouble with out DELNI than with our
Suns.  Warning: do not construe the previous sentence to mean that I actually
think the slide locks might work right if constructed strictly according to
the specs.  All I'm saying is that they wouldn't be as bad.

> Many people have not looked at the connection system carefully. 

Perhaps, but I'll bet that lots of people have looked at the connection
system angrily, obscenely, and with violent thoughts of destruction.
-- 
Roy Smith, System Administrator
Public Health Research Institute
{allegra,philabs,cmcl2,rutgers}!phri!roy -or- phri!roy@uunet.uu.net
"The connector is the network"

steve@alberta.UUCP (Steve Sutphen) (06/20/88)

We have been using these slide lock connectors since before we installed
Ethernet 5 years ago (they were also used on the HP 2621 terminals
keyboards).  While I will grant that we have had some problems with them,
I wouldn't say that they have been a constant headache -- maybe our people
take more care in the installation and use of equipment than at other
sites.  If someone is doing a new specification as was indicated in the
original article then I think that they should take a serious look at the
factors involved.  I think that a major part of the problem is that
	1) right angle shells are not as commonly available as they should
	be and people installing the cables don't bother choosing the
	correct connector (right angle vs strait).

	2) the Transciever cable is part of the problem - it is very
	stiff, large and heavy.  This excrabates all the other problems.

I would not say that jack screws as are used on RS-232 connectors are
completely fool proof though either.  We have had our share of 
	1) stripped female locking nut
	2) loose female locking screws because of binding of the jack
	screw, or simply beacuse the nut loosens (even when "properly"
	installed).  For a while we would go through all the screws on new
	equipment and tightnen up the female locking screws.  I even
	thought about putting locktite on some of the ones that were more
	problematic (on the old Sun-100 chassis).

steve.

aledm@cvaxa.sussex.ac.uk (Aled Morris) (06/27/88)

I too *hate* the clip arrangement on ethernet connectors.  The
most difficult manouver is trying to lever the sodding clip so
you can disconnect the drop cable from the back of a "deskside"
Sun, when there's something screwed firmly into port B, and you're
worried about hitting that reset button 1inch down (plus, of course,
you're leaning over the cabinet on your belly trying not to hit the
power switch with your knee) [fume fume...]

There are worse connectors...and those are the 3 pin mains leads,
with absolutely NO RETAINER WHATSOEVER [god, they make me so ANGRY :-)]
Forget about "ie0: ethernet jammed", one jerk (pun intended) and the
machine goes down, lock stock and disk heads.  Proividing FSCK does not
make up for saving 50 cents on a decent screw-in cable lock.

And another thing---that stupid "off" switch on the front panel, it
really ought to be a key (with a "safe" position that disables L1-A).

I'm so glad that others apart from myself are complaining about these
stupid practices.  Maybe we'll actually see some action from the vendors
on this one?

p.s. maybe this discussion ought to get moved elsewhere...?

Aled Morris
systems programmer

Janet/Arpa: aledm@uk.ac.sussex.cvaxa   |   School of Cognitive Science
      uucp: ..!mcvax!ukc!cvaxa!aledm   |   University of Sussex
      talk: +44-(0)273-606755  e2372   |   Falmer, Brighton, England
   "I'm living in the future/I feel wonderful/I'm tipping over backwards...
I'm so ambitious/I'm looking back/I'm running a race and you're the book I read"

karn@thumper.bellcore.com (Phil R. Karn) (06/30/88)

> I'm so glad that others apart from myself are complaining about these
> stupid practices.  Maybe we'll actually see some action from the vendors
> on this one?

Don't hold your breath. Flushed with success in designing Ethernet
transceiver clips, they're now all busily bringing you OSI.

One feature I wish they had included in the Ethernet transceiver
connector is a remotely-triggerable disconnect, similar to the
explosively-driven bolt and cable cutters used on space launchers. (One
was featured in 2010 as HAL's "emergency pull".) I'd wire them all to a
big panel in my office. Then the next time somebody's broken host
software sends out a bogus broadcast packet, I'd turn the switch, and...

Phil