[comp.dcom.telecom] Risk of CO Fires

larry@uunet.uu.net (Larry Lippman) (10/20/89)

In article <telecom-v09i0461m07@vector.dallas.tx.us> amc-gw!ssc!tad@beaver.cs.
washington.edu writes:

> I enjoyed Larry Lippman's description of cable splicing and mining.
> Wasn't it a cable mining operation that set off the Hinsdale fire?

	It could be, but I am not certain; I have encountered different
versions of an explanation for the Hinsdale fire, both from public and
"inside" sources, so I don't know what to believe.

	In any event, cable mining DOES INDEED provide an opportunity
for a fire under some circumstances if care is not exercised.

	The problem is that in older CO buildings the -48 volt office
battery is distributed using wires having RH and RHW insulation types.
This insulation is rubber, and covered with varnished cloth.  Prior to
1950, the rubber used was natural, with newer cable using neoprene or
butyl rubber.  Over the years much of this rubber will age and
devulcanize, especially on cable which has been subject to excess heat
from overload conditions.  As a result, the insulation will
deteriorate such that movement of the cable would cause the rubber and
outer cloth covering to literally crumble to dust - thereby exposing
bare conductor.

	DC power distribution in large electromechanical CO's results
in some serious current.  In WECO CO's, most major battery feeders use
750 MCM copper conductors, in which the copper is almost one inch in
diameter.  A heavy conductor is also used to keep the battery feed
impedance to a minimum, thereby reducing impulse noise and crosstalk.
A 750 MCM conductor may intermittently carry with safety about 750
amperes, and hence will be fused between 500 and 1,000 amperes,
depending upon the power distribution design.

	Such a 750 MCM conductor has the capability of a *SERIOUS*
amount of short-circuit current.  Almost all battery feeders in older
CO's are protected by fuses which have a certain amount of thermal
delay before opening on an overload condition.  The ability of such an
exposed conductor to strike and maintain an arc - all before blowing a
fuse - is simply *AWESOME*.  While I did not witness the event, I have
seen the aftermath of a 750 MCM conductor carrying -48 volts burn
through a 5/8" steel threaded rod cable rack support - like a knife
through butter, but instead spewing molten metal - BEFORE the fuse
ever opened the circuit!  Power cables run directly on cable rack,
protected from the supporting metal only by a small, thin piece of
fibre insulation.

	I have also, ahem, personally destroyed my share of small
tools in past years due to accidental short circuits between -48 volt
battery and ground.  It is EASY to start a fire if one is careless.

	The risk associated with cable mining is that old power
cables, whose insulation is being held together on a wing and a
prayer, will then crumble upon being disturbed, thereby exposing the
conductor to potential short-circuit.  Power feeders will usually
survive more than one generation of telephone apparatus, which is why
power feeder cables many years old will still be in service.  While
ESS apparatus is usually installed with new batteries, power apparatus
and power distribution wiring, older power feeders often remain to
supply trunk circuits, carrier, transmission and ancilary facilities.

	As I see it, the former Bell System and present RBOC's must
shoulder some responsibility for the risk of CO fires.  It has only
been in recent years that smoke detectors have been commonplace in
CO's.  The traditional method of fire detection - still in service in
many CO's - is to run "fire wire" around cable rack and apparatus
which is deemed to be vulnerable to fire.  Fire wire is a low-melting
point wire similar to solder; it is about 10 AWG in size.  When the
temperature reaches a certain point (I don't remember the setpoint),
the fire wire melts and opens a circuit.  The problem with fire wire
is that it is fragile, easily damaged and the fire wire splices are
often intermittent.  The result is that fire wire causes many a false
alarm - which is then ignored.  Also by the time fire wire melts due
to an actual fire, one is in *deep* trouble since this is hardly an
early warning detection system.

	Another problem is that the Bell System has traditionally
sought to "take care of its own" and has thereby tried to avoid any
embarassment with a fire department due to false alarms.  The net
result is that it has been rare for a CO fire alarm to be called into
a fire department without a craftsperson investigating the matter
first - a situation which can lead to serious delay and damage in the
event of a real fire.

	The above attitude of avoiding "embarassment" and "adverse
publicity" still exists.  I personally know of an example which rather
shocked me.  A few years ago an employee of a contractor accidentally
fell off a truck at the New York Telephone Franklin St.  CO in
Buffalo, NY.  The employee was knocked unconscious.  The security
guard (this is the main CO in Buffalo, so there are full-time guards)
did NOT call 911 for an ambulance, but instead called a *private*
ambulance service which resulted in a significant delay in response as
opposed to 911.  The security guards apparently have standing
instructions to call a private ambulance, and NOT to call 911 unless
it is a "dire emergency".  Why a private ambulance?  Because then
there will be no public record of any accident and no risk of a police
report.  Not a good attitude.

<> Larry Lippman @ Recognition Research Corp. - Uniquex Corp. - Viatran Corp.
<> UUCP  {allegra|boulder|decvax|rutgers|watmath}!sunybcs!kitty!larry
<> TEL 716/688-1231 | 716/773-1700  {hplabs|utzoo|uunet}!/      \uniquex!larry
<> FAX 716/741-9635 | 716/773-2488      "Have you hugged your cat today?"

Maynard) (10/23/89)

In article <telecom-v09i0467m01@vector.dallas.tx.us> kitty!larry@uunet.uu.net
(Larry Lippman) writes:

>	The above attitude of avoiding "embarassment" and "adverse
>publicity" still exists.  I personally know of an example which rather
>shocked me.  A few years ago an employee of a contractor accidentally
>fell off a truck at the New York Telephone Franklin St.  CO in
>Buffalo, NY.  The employee was knocked unconscious.  The security
>guard (this is the main CO in Buffalo, so there are full-time guards)
>did NOT call 911 for an ambulance, but instead called a *private*
>ambulance service which resulted in a significant delay in response as
>opposed to 911.  The security guards apparently have standing
>instructions to call a private ambulance, and NOT to call 911 unless
>it is a "dire emergency".  Why a private ambulance?  Because then
>there will be no public record of any accident and no risk of a police
>report.  Not a good attitude.

(paramedic mode on)

This kind of thing kills people.

That security guard, unless he is an experienced street EMT, has
little to no concept of the necessity of getting fast qualified help
to seriously injured people. Anyone who is knocked unconscious for any
period of time is seriously injured. He needed an emergency ambulance,
right then. There are any of a number of serious injuries that can
kill within the time it takes to get a non-emergency ambulance there,
most of which are not obvious as such.

Wouldn't OSHA have something to say about that?

I do know that if such a thing were to happen at either of GTE's COs
in League City, there'd be charges filed...


Jay Maynard, EMT-P, K5ZC, PP-ASEL   | Never ascribe to malice that which can
jay@splut.conmicro.com       (eieio)| adequately be explained by stupidity.
{attctc,bellcore}!texbell!splut!jay +----------------------------------------
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