[comp.dcom.telecom] Why a Twist in Modular Cables?

rees@pisa.citi.umich.edu (Jim Rees) (05/23/91)

Can anyone tell me why there is an electrical twist in most (US)
modular cables?

Every ready-made RJ-11 cable I've ever seen has the plugs attached on
the same side of the cable at each end.  This results in an electrical
twist in the cable, so that pin 3 at one end is connected to pin 4 at
the other.  For phone line use this is usually not a problem, but I
just wonder why they don't put the plug on the other way around at one
end, to make a straight cable.

I got to thinking about this recently when I started using these
cables for RS-232.  If you're clever about pin assignments, this twist
can be useful for RS-232.

So is there a reason for it, or is it just manufacturing convenience?

John Higdon <john@zygot.ati.com> (05/25/91)

rees@pisa.citi.umich.edu (Jim Rees) writes:

> Every ready-made RJ-11 cable I've ever seen has the plugs attached on
> the same side of the cable at each end.

> So is there a reason for it, or is it just manufacturing convenience?

Yes and yes. Bulk cable (for putting the ends on yourself) has a ridge
on one side. By standardizing which way the ridge goes into the
crimper, it is easy to accurately and speedily put modular plugs on
the cable without worrying about whether you have "end A" or "end B"
in your hands.

Modular receptacals come in two flavors: receptacal and instrument.
There is an assumption of pair rotation between the two, hence the tip
(green) and ring (red) will match at their respective ends, regardless
of the actual color of the conductor in the cable, which can vary
depending on which way it is "facing".


        John Higdon         |   P. O. Box 7648   |   +1 408 723 1395
    john@zygot.ati.com      | San Jose, CA 95150 |       M o o !

"Barton F. Bruce" <Barton.Bruce@camb.com> (05/26/91)

In article <telecom11.394.4@eecs.nwu.edu>, rees@pisa.citi.umich.edu
(Jim Rees) writes:

> Can anyone tell me why there is an electrical twist in most (US)
> modular cables?

> I got to thinking about this recently when I started using these
> cables for RS-232.  If you're clever about pin assignments, this twist
> can be useful for RS-232.

> So is there a reason for it, or is it just manufacturing convenience?

The wall to the phone cords have the wires flipped, and early on
ModTap had made EIA to modular adapters for such cables, but soon
realised their mistake and stopped. Many people have modular patch
panels and can route EIA signals from one part of a building to
another. There is NO way be be sure there will be an odd or and even
number of cords in between.

If the plugs are crimped on so the wires go straight through, and all
adapters are wired that way, you will have no problems.

That is the way the DATA industry generally does it. In many sites
'PHONE" cords have caused needless confusion and are BANNED. With
polarity guards built into modern TT dials, and ringing being across
the line and not to ground, many sites make life simple and ALL
modular cords, both EIA DATA and 'phone' cords are wired straight
through. FWIW most folks use six or eight wire cords for everything,
and cords that come with phones are generally four or even two wire,
so the problem ones are easy to spot.

Macy Hallock <macy@fmsys.uucp> (05/26/91)

>> Can anyone tell me why there is an electrical twist in most (US)
>> modular cables?

>> I got to thinking about this recently when I started using these
>> cables for RS-232.  If you're clever about pin assignments, this twist
>> can be useful for RS-232.

> If the plugs are crimped on so the wires go straight through, and all
> adapters are wired that way, you will have no problems.

Not always true.  Phone people generally think in terms of all punch
on type jumper wiring up to the wall jack.  This is straight thru type
operation ... until the base cord to the instrument is reached.

Now, most telecom equipment is designed to take this type of wiring
scheme and reflects it in their documentation.  If the phone system is
using direct connections to its terminating blocks, then the system is
setup for one reversal ... the one in the base cord to the set.  If
the system uses RJ11 or RJ14 type connectors, it usually expects two
reversals (one at the system's connection to the building wiring and
one at the instrument base cord).

Use of intermediate patch panels has been a problem to many, including
my company.  We have tried using staight thru path cords on
intermediate panels with some success ... and try to use an oddball
length (read short) to help make them easy to tell from standard base
cords.

Our unofficial policy is: two and four conductor cords are always
standard reversal type base cords.  Six and eight conductor cords are
either, but straight thru cords are to be labeled "DATA" or "STRAIGHT"
or "PATCH" at both ends.  Most straight thru patch type cords are
three feet long here.  We are looking for a source of reasonably
priced cord stock in a distinctive color for use in making up straight
thru cords ... red or blue would be ideal ... we have a lead on
getting black, white and brown stock, but have not yet received
pricing.

Bear in mind that some electronic phones and data equipment can be
messed up by a reversal.

> That is the way the DATA industry generally does it. In many sites
> 'PHONE" cords have caused needless confusion and are BANNED. With
> polarity guards built into modern TT dials, and ringing being across
> the line and not to ground, many sites make life simple and ALL
> modular cords, both EIA DATA and 'phone' cords are wired straight
> through. FWIW most folks use six or eight wire cords for everything,
> and cords that come with phones are generally four or even two wire,
> so the problem ones are easy to spot.

This may be true on sites manned and operated by data people who are
not trained/acclimated to the telecom way of things.  Here, we find we
must live with both worlds.  Frankly, I would like to see us use DEC
type RJ connectors exclusively for data, but this is not really
practical ... much of the wiring we install is set up to be used
either way.

I have a high regard for AT&T's standards and many of the WE designs,
but I think they blew it on this one ... of course I think we all only
thought in terms of phone lines and tip/ring when modular phones first
came out in the 70's ... and WE though only in terms of its own
production efficiency.

I have spent many an evening working out RS-232 DB-25 to RJ-45 adaptor
wiring schemes with the operations guys ... I'd like to see how others
are setting up their RJ type wiring schemes, especially in multiuse
wiring schemes involving LAN, RS-232, balun and phone operations.  I
will happily publish a summary ... email me at macy@ncoast.org ... fax
is +1 216.778.6239


Macy M. Hallock, Jr. N8OBG  216-725-4764 Home  
macy@fmsystm.UUCP    macy@NCoast.ORG
Note: macy@ncoast.org is best reply path to me.   uunet!aablue!fmsystm!macy
[No disclaimer, but I have no real idea what I'm saying or why 
I'm telling you]