[sci.space.shuttle] Heavylift Boosters

craig@think.COM (Craig Stanfill) (09/26/88)

The recent discussion of how a heavylift booster might be constructed
from space shuttle components sounds encouraging.  My understanding
is that the SSME is much more efficient than engines from the Saturn 
days.  Also, by the standards of large solid-fuel boosters, the Shuttle
SRB's aren't _too_ awful in terms of how often they blow up; with the
limited redesign just completed they might actually be reasonably safe.

Of course, it is a littly looney putting men on top of solid-fueled 
boosters.

We've now paid for developing some nice engines, which I believe are
the longest lead-time and most expensive (development-wise) components
of a launch system.  If we can use them as the basis for a family of
expendables, we'll undo part of the damage of the past several years.
If Shuttle engines are produced in sufficient quantity to be usable in
expendables, the cost ought to come down and the reliability ought to
increase.

There are, however, some fundamental questions:

	1.  How much better are SSME's than other liquid-fueled engines?
	2.  How do the SRB's compare to other large solids in terms
	    of reliability and cost?
	3.  How would the cost & lead time for developing a launch vehicle
	    based on Shuttle components compare with developing one from
	    scratch?
	4.  How would the cost of developing a family of launch vehicles
	    (varying the number of SSME's and SRBs) compare with the
	    cost of independent development efforts?
	5.  Is it plausible that shuttle-based launch vehicles could
    	    replace the Titan?

 	    

bturner@hpcvlx.HP.COM (Bill Turner) (09/28/88)

> If Shuttle engines are produced in sufficient quantity to be usable in
> expendables, the cost ought to come down and the reliability ought to
> increase.

Totally ignorant question, but what the hell?  Would it be possible to
design at least the first stage to be recoverable?  Sort of like the
SRBs which are retrieved.  At least, save the engines.  (Course, after
the splashdown/recovery, I don't know if I'd trust 'em...)

campbelr@hpsel1.HP.COM (Bob Campbell) (09/28/88)

These are coming from different sources, and all but the SSME do not
specify altitude that the thrust is measured at, but might help you
compare the sizes involved.  


Engine			thrust
--------------------------------------------------
SSME			  417,300 lbs (sea level)
			  512,300 lbs (vacuum)
Saturn V
	Stage 1		7,570,000 lbs (5 F-1 engines - LOX/RP-1)
	Stage 2		1,125,000 lbs (5 J-2 engines - LOX/LH2)
	Stage 3		  230,000 lbs (1 J-2 engine - LOX/LH2)
Titan III-E
	Stage 0		2,400,000 lbs (solid motor)
	Stage 1		  520,000 lbs
	Stage 2		  101,000 lbs
	Stage 3		   30,000 lbs

If you want more information, get thee to the local library.  If you
are not looking at building a rocket, the basics of propulsion are not
too difficult to pick up.  

Bob Campbell                Some times I wish that I could stop you from 
campbelr@hpda.hp.com        talking, when I hear the silly things you say.
Hewlett Packard                                    - Elvis Costello

leonard@bucket.UUCP (Leonard Erickson) (09/29/88)

In article <28624@think.UUCP> craig@think.COM (Craig Stanfill) writes:
<Of course, it is a littly looney putting men on top of solid-fueled 
<boosters.

I wonder if Alan Shepard (Mercury-Redstone) and Gagarin (early Soviet
boosters were solid fueled too, as I recall) would agree with you?
-- 
Leonard Erickson		...!tektronix!reed!percival!bucket!leonard
CIS: [70465,203]
"I used to be a hacker. Now I'm a 'microcomputer specialist'.
You know... I'd rather be a hacker."

henry@utzoo.uucp (Henry Spencer) (09/30/88)

In article <28624@think.UUCP> craig@think.COM (Craig Stanfill) writes:
>	1.  How much better are SSME's than other liquid-fueled engines?

In terms of performance, they are quite a bit better than the other big
liquid-fueled engines that are in production today.  When you factor in
reliability and cost, the picture may not be quite so rosy, especially
if you are comparing to no-longer-available engines like the F-1.  The
SSMEs win, basically, because they are the only big hydrogen engines you
can get (outside the USSR, anyway).

>	2.  How do the SRB's compare to other large solids in terms
>	    of reliability and cost?

Knowing NASA, the cost is probably a bit on the high side.  Reliability
is okay, given that no solid has exactly a glorious reliability record.

>	3.  How would the cost & lead time for developing a launch vehicle
>	    based on Shuttle components compare with developing one from
>	    scratch?

Depends on who's doing it.  If it's the government, using Shuttle hardware
certainly is a considerable win.

>	4.  How would the cost of developing a family of launch vehicles
>	    (varying the number of SSME's and SRBs) compare with the
>	    cost of independent development efforts?

Not clear exactly what you mean, but varying the number of SSMEs, in
particular, isn't a big deal if you don't want big variations.  Varying
the number of SRBs is a bigger problem because the current launch facilities
are built for exactly 2 SRBs per vehicle.

>	5.  Is it plausible that shuttle-based launch vehicles could
>    	    replace the Titan?

No, because the shuttle and its derivatives are NASA vehicles, and the Titan
is a USAF vehicle, and that alone ensures that the Titan will be continued.
Remember that Titan launches, production, and development went on (albeit
slowly and with some difficulty) even when official government policy was
"all expendable launchers are to be discontinued in favor of the shuttle".
-- 
The meek can have the Earth;    |    Henry Spencer at U of Toronto Zoology
the rest of us have other plans.|uunet!attcan!utzoo!henry henry@zoo.toronto.edu

knudsen@ihlpl.ATT.COM (Knudsen) (09/30/88)

Thanks for those thrust figures.  Assuming that by SSME you meant
ONE engine, the Orbiter packs 1.5M lbs thrust without the SRBs.
This is what it goes into orbit with.

It's still only 1/5 of a Saturn 1st stage (or almost exactly
one F1 engine), but if you look at the thrust figures
for the 2nd or 3rd stage of the Saturn or Titan, you see that the Shuttle
blows everything else away in terms of thrust into orbit.
Gratned much of that thrust goes into the ET and the orbiter that
has to return to Earth, leaving a fraction for the payload,
but still I was impressed.

I was pretty impressed late this morning too :-) :-) :-)!
How about when they got to T-30 sec and announced that no, they
were NOT going to hold....

mjohnson@encad.Wichita.NCR.COM (Mark Johnson) (10/01/88)

In article <1074@bucket.UUCP> leonard@bucket.UUCP (Leonard Erickson) writes:
>I wonder if Alan Shepard (Mercury-Redstone) and Gagarin (early Soviet
>boosters were solid fueled too, as I recall) would agree with you?

NO NO NO NO NO!!!! The Redstone booster was a liquid fueled vehicle, as was
the Atlas, the Titan, AND the USSR's RD-107 standard booster (used for Vostok,
Voskhod, Sputnik, etc). The RD-107 was a low-tech booster with a cluster of
20 fairly small kerosene/LOX motors running at about 1100 psi chamber pressure
but it was indeed a liquid burner. The Shuttle is the first attempt anywhere
that I know of to actually build man-rated solid motors (although they would
have been used on the Titan 3 which would have lofted the Air Farce (-: MOL
project, which was cancelled). I think we've paid pretty dearly for this
so called 'cost saving' on those solids. 

-- 
Mark Johnson (Mark.Johnson@Wichita.NCR.COM)
NCR Engineering & Manufacturing-Wichita, KS  phone: (316)636-8189    
email:...!rutgers!hplabs!hp-sdd!ncr-sd!ncrwic!encad!mjohnson 
US snailnet: 3718 N. Rock Rd., Wichita, KS 67226

henry@utzoo.uucp (Henry Spencer) (10/02/88)

In article <1074@bucket.UUCP> leonard@bucket.UUCP (Leonard Erickson) writes:
><Of course, it is a littly looney putting men on top of solid-fueled 
><boosters.
>
>I wonder if Alan Shepard (Mercury-Redstone) and Gagarin (early Soviet
>boosters were solid fueled too, as I recall) would agree with you?

Probably.  The Redstone that launched Shepard was a liquid-fuel rocket.
Ditto the Atlas (orbital Mercury flights), Titan 2 (Gemini), and Saturn
(Apollo).  Ditto the "A" booster that launched Gagarin (and, slightly
souped up, still launches Soyuz).  The shuttle is the first man-rated
booster to use solids in a significant role, although small solids have
been used for things like retrorockets for a long time.
-- 
The meek can have the Earth;    |    Henry Spencer at U of Toronto Zoology
the rest of us have other plans.|uunet!attcan!utzoo!henry henry@zoo.toronto.edu

tomas@Apple.COM (Tom Taylor) (10/03/88)

In article <1074@bucket.UUCP> leonard@bucket.UUCP (Leonard Erickson) writes:
>In article <28624@think.UUCP> craig@think.COM (Craig Stanfill) writes:
><Of course, it is a littly looney putting men on top of solid-fueled 
><boosters.
>
>I wonder if Alan Shepard (Mercury-Redstone) and Gagarin (early Soviet
>boosters were solid fueled too, as I recall) would agree with you?

I looked it up this weekend...
The Redstone booster uses liquid oxygen, ethel alcohol, and water as
its fuel.

Tom Taylor
Development Systems Group

campbelr@hpsel1.HP.COM (Bob Campbell) (10/05/88)

> Thanks for those thrust figures.  Assuming that by SSME you meant
> ONE engine, the Orbiter packs 1.5M lbs thrust without the SRBs.
> This is what it goes into orbit with.

Your welcome.  As you assumed, the figures are for one SSME.

> I was pretty impressed late this morning too :-) :-) :-)!
> How about when they got to T-30 sec and announced that no, they
> were NOT going to hold....

I was going to strangle Peter Jennings for talking over the NASA people
that could be heard in the background.  Whatever happened to remaining
quiet for the last minute???  It did leave my knuckles white, but then we
drift . . .
-------------------------------------------------------------------------
Bob Campbell                Some times I wish that I could stop you from 
campbelr@hpda.hp.com        talking, when I hear the silly things you say.
Hewlett Packard                                    - Elvis Costello