[sci.space.shuttle] Payload Bay Door Contingency Closing, yet more...

Wales.Larrison@ofa123.fidonet.org (Wales Larrison) (11/16/90)

>Suppose also, that the doors close but cannot be locked for some 
>reason (as I assume they are in the normal course of events).  
>Would this be a fatal mishap, i.e.  would it prevent the orbiter 
>from attempting a re-entry and landing? 
 
    Recently had to look into this problem for a project I was 
working on....
 
   There are 8 gangs of 4 latches each on the shuttle - 2 (port and 
starboard) on each bulkhead (forward and aft), and 4 down the 
centerline of doors.  These latches must be closed since the doors 
take a shear moment in reentry.
   First of all, the doors will close - there are redundant drives, 
latches, wiring, and power systems to get the doors closed.  Even if 
the drives don't work, the crew can manually winch the doors shut 
using either the forward bulkhead winch, or the aft bulkhead winch 
by going EVA.  This is checked each flight so there is no 
interference with a payload location. 
    Now what if you can shut the doors, and run the latch motors, 
but it still won't latch?  Again, the latch drives and actuators and 
their supporting systems are redundant.  And beyond that, the 
shuttle has been analyzed, tested, and qualified to return with any 
single latch gang (group of 4 latches) failed.  So if only 1 gang 
has failed - no sweat.  If the wrong 2 fail, you might have to go 
out and manually latch a gang- and again there are a variety of ways 
to do this which the crew is trained on.  They can manually clamp 
the latches shut with either a centerline or bulkhead latch clamp, 
which would replace the failed latch on each gang (you don't need 
every latch on each gang - just one or two to work), or you can 
(depending on the failure) cut the drive shaft and drive 1, 2 or 3 
of the remaining latches electrically or manually.  And remember, 
you can return with any gang of four out, so you only have to fix 1 
of the 2 failed gangs. 
    
   Has a failure ever happened on a flight?  Yes - but it was on 
flight 1, and they were intentionally trying to "warp" a door by 
thermally heating one and cooling one in the sun and shadow to see 
if they could warp the door out of true enough to cause a concern.  
The math analysis said it should be a problem, and after thermally 
soaking the doors for several orbits, they tried to close and latch 
the doors and had 1 gang fail - as expected.  No sweat, they put the 
shuttle into a slow roll ("barbeque mode", they call it) to get the 
doors each to about the same temperature, tried it again, and it 
latched - to no one's surprize. 
 
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Wales Larrison                          Space Technology Investor



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Wales Larrison
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