55srwlgs@SACEMNET.AF.MIL ("55SRWLGS") (06/06/90)
I got this info text from the USAF Small Computer Technical center at SEMBACH AFB, W. Germany. I would have ARC'd it and put it somewhere. But, SIMTEL20 is hibernating, and not everyone may have access to SIMTEL20 or other spots. From: WINS%"semsctc@ramstein2-emh.af.mil" SYQUEST REMOVABLE CARTRIDGE INFORMATION I. The Syquest model 306 and 312 disk drives with removable disk cartridges (Q-Paks) have a failure rate worse than average. The result is more frequent loss of recorded data, increased system down-time. Plus increased repair replacement costs. Every effort must be made to extend the useful life of this hardware and prevent interruption of its mission. Operational practices can make a significant difference in the equipment failure rate. II. The GSA information security management division, has provided the following recommended operational practices. Please disseminate this to all users of removable disk cartridge PC's. III. In comparison to internal (sealed) hard disk drives, all removable cartridge (Q-Pak) disk drives are more prone to mechanical problems and inevitability failure. There are three major differences between fixed disk and Q-Pak systems: A. The amount of dir/contamination collected by a Q-pak when it is outside the drive enclosure. B. The probability of a non-precision fit between the Q-Pak enclosed disk and the read/write heads within the drive. C. Shock and vibration damage caused by poor handling practices. IV. Care and handling of Q-Pak disk cartridges: A. Keep all Q-Paks, not in use, inside protective sleeves. B. Store Q-Paks at room temperature in a closed cabinet away from heating and A/C air flow. C. Rest Q-Paks only on the flat surface, not the edge. The drop from an on-edge position to a float position may ruin the cartridge. D. Never manually open a Q-Pak head-access door or poke anything into the Q-Pak. E. Do not handle the drive spindle on the bottom of the Q-Pak. Oily skin residue may cause drive slippage. If a Q-Pak inserted into the drive fails the calibration clean the drive spindle with a lint-free cloth made damp with freon or alcohol. Do not use excessive pressure! F. Remove the Q-Pak from the drive whenever the computer system/drive is moved or shipped. Cartridge drives have no head/disk shipping protection techniques, as used on fixed hard drives. (i.e. park position). V. Learn the sight and sound indications of normal operation to be able to recognize abnormalities. For instance, the repetitive (Head drive) stepping motor sounds are heard during calibration and retries. If timely corrective cleaning, service, alignment or repair actions are taken, failure may be prevented or delayed for a significant amount of time. VI. Care and handling of disk drive: A. The front (loading) door must be closed and latched at all times. B. Put nothing but a good disk pak into the drive opening. C. Only use a Syquest C-Pak cleaning cartridge for cleaning the drive motor flange area. Use only when a clean, loaded Q-Pak fails the calibration test. The cleaning (C-Pak) kit consisting of a C-Pak cleaning cartridge and foam pads. Follow manufacturers instructions. Freon is the preferred cleaning fluid. Isopropal alcohol may be used. Always allow at least five minutes drying time after cleaning with alcohol. Restrict the fluid to the foam cleaning pad. It should not drip or run into the mechanism. D. Do not try to clean the Read/Write heads. E. Grasp the front drive door handle at the center of the door only, not on the sides. VII. Always follow the cartridge removal procedure! NEVER open the door until the disk has stopped. The Syquest drive has no interlock to prevent opening the door too soon. When loading a Q-Pak listen to its start-up and be prepared to press the stop button if rattles or grinding are heard! Do not open the door until the disk has stopped! VIIII. Always spin-down the Q-Pak before turning the computer system off. IX. Front panel LED indications are not the same for all drive models. Know the indications of your drive. Always watch the indicator and listen carefully to sounds of the drive/Q-Pak mechanisms and the beep sounds. X. Recommended Q-Pak/C-Pak removal procedures: A. Push the button on the front of the drive. The door will partially open on a 5 MB drive. Do not pull it open! B. Wait until the LED stops flashing and the disk has spun-down to a complete stop. (AT least 30 seconds). C. (On the 10 MB drive, press the button again, after the LED stops flashing , to release the door.) D. Grasp the door handle in its center. Pull the door open to the horizontal position. (The Q-Pak drive is disengaged.) E. Press the door down 20 degrees to eject the cartridge. F. Return the Q-Pak to its protective sleeve. XI. Q-Pak use - Compatibility and Preparation Information A. The 5 MB hardware is sand (or Bone) colored. Write tab must be inserted to enable write. The 10 MB hardware is Grey. The write tab must be removed to enable writing to the cartridge. XII. Q-Pak Insertion and Calibration Test: A. Q-Pak must be at room temperature for one (1) hour. B. Push the from panel button and manually open the drive door to the horizontals position. C. Remove the Q-Pak from its sleeve. D. Align the Q-Pak with the drive opening. Insert it fully. Never force it! E. Grasp the door handle (in its center). Close and latch the door securely. F. The cartridge will calibrate within two (2) minutes. (Usually within 30 seconds if the Q-Pak was at room temperature.) 1. On the 5 MB EL 09 drive a stepping motor sound indicates calibration in progress and a soft "beep" indicates calibration is completed. 2. On the 5 MB EL 90 drive the LED will be on during calibration in progress and off when calibration is complete. 3. On 10 MB drive the LED will be red during calibration in progress and green when calibration is stopped. 4. On all drives the LED is off when the drive has stopped. G. Re-boot the system (warm-start) after successful calibration. XIII. Q-Pak Insertion/Calibration Failure: A. The LED will flash while the disk slows to a stop. Listen for noises and wait for slashing to stop before pressing the drive eject button (10 MB)/before opening the drive door (5 MB). 1. Rattling indicates cartridge damage. DO NOT USE THAT CARTRIDGE AGAIN! Re-test the drive using a new blank Q-Pak. 2. Grinding indicates cartridge and drive damage replace them both! B. Without noise symptoms, Q-Pak may calibrate after warm-up or reseating the cartridge in the drive. 1. Wait two (2) minutes, then re-insert Q-Pak. Ensure drive door is secure. Re-boot after calibration. 2. Clean Q-Pak drive spindle. Use Freon or alcohol to dampen a lint-free cloth. Do no apply pressure on spindle. 3. Try another Q-Pak. 4. Follow drive cleaning procedure using a C-Pak. XIV. Cartridge incompatibility caused by drive misalignment: If Q-Paks are used on more than one system/drive and become incompatible with other than one drive, one or more drives may be out of alignment. Save the data to another Q-Pak which does not contain critical data. Report drive problem to the repair organization. XV. Do not attempt disk drive maintenance and repair: Read/Write head cleaning and drive cleaning (except for C-Pak use) and drive alignment or repair must be done at a repair facility where special equipment and skilled personnel are available.