[comp.sys.nsc.32k] ET532 Ethernet Board - Costs & Wire Wrap Prototyping

stacey@guug.de (05/17/91)

ET532 BOARD COSTS
- An initial low quantity, high unit cost PCB fabrication run, cross subsidising
  a following higher volume much cheaper run seems unattractive.
- Rebating 1st run participants from a 2nd run would help, but be complex.
- I suggest we all (ie 1st & 2nd runners) subscribe to a high volume cheaper pcb
  run.  (Have faith - The PC532 is testimony to George Scolaro's PCB design
  skill !) `2nd Run'ers could minimise cash risk & further expenditure, by
  delaying buying chips until they hear George confirms his board works &/or 
  issues a `Cut & Rewire' PCB minor surgery list!

WIRE WRAP
- George, have you done a wire wrap prototype, or are WW propagation problems
  repellent &/or assembly time considered unattractive/unnecessary ?
  (Ethernet software testing/development could be tried on a WW board).
- I bought a blank prototyping WW board (~50 DM (= ~$US 30)) that inserts in 
  my PC532 (gold plated edges, 13.2" * (3.9" + 0.3"), (125 + 4) hole *
  (36 + 1) hole; (CONN 15 has plenty of room for pin tails). I hope to 
  use it for low quantity wire wrap designs, &/or prototyping.

ADDING PROTOTYPING AREAS ON `SLOT IN BOARD' UNUSED SPACE
- We only have 4 slots, let's conserve them, & squeeze as much functionality 
  on each PCB as possible, even if not everyone fully populates each PCB.
- Once we have a design ready to fabricate cards with, spare unused areas
  could be laid out as prototype areas with matrix holes for solder / wire
  wrapping. The extra cost of the prototyping matrix area holes will be minimal.
- The scsi bus might also be presented to that area, to allow prototypes
  to separately interface to scsi, avoiding prejudicing/complicating the
  existing `slot in' board design by attempting shared bus access (however
  enough space would have to be available for separate cpu,scsi ctrl, etc).

MOUNTING HOLES ON `SLOT IN BOARDS'
- Let's put mounting screw holes (~6 ?) on each card, to allow alternate later
  mounting in non PC/AT form factor boxes. One day we may want to transfer
  our scsi/whatever controller cards to another machine.
  (Holes in the wrong place for an as yet unknown future box will be more
  usable, with a bit of extra metalwork, than no holes at all).

Julian 		(stacey@guug.de)