[sci.electronics] PCB help wanted.

johnm@hpcvra.HP.COM (John McVey) (04/22/87)

I would like to find a way to do simple PC boards cheaply
and quickly.

So far I have tried using a 'RESIST' pen in a flat-bed
plotter and having the graphics system plot the pattern
directly onto the copper board.  I then etch in ammonium
sulfate.  This works better than you might think, but
the problem is getting the 'RESIST' pen to do its job.

I would like to try plotting on transparency film (again
at 1:1 scale) and then try using some photo resist.  Can
anyone suggest where to by the stuff and describe its
use.

I know that I am approaching this whole idea with a crude
methodology, but I would like to avoid the darkroom
hassles of reduction and high contrast films.

Thanks in advance.

John McVey
hplabs!hp-pcd!johnm

jeffr@sri-spam.istc.sri.com (Jeff Rininger) (04/23/87)

In article <4110001@hpcvra.HP.COM> johnm@hpcvra.HP.COM (John McVey) writes:
>I would like to find a way to do simple PC boards cheaply
>and quickly.

	John, if you are doing prototypes or "one-offs," look into using
	Stahler mills.  A Stahler mill is basically a pad cutter with a
	built-in drill.  You lay out your board in the standard manner,
	center-punch the component holes, and use the Stahler mill in a
	drill press to cut pads for each component.  What you end up with
	is an isolated pad for each component lead, and a nice ground plane
	everywhere else.  You then insert the components and wire the board
	using the component leads.  The process is extremely fast (I can
	lay out a fair-sized board and drill it in one lunch hour), and
	a lot less messy than going the "resist-etch" route.  Stahler is in
	San Jose; (408) 252-4219.  They make three sizes, $25.00 each or
	all three for $70.00.

ornitz@kodak.UUCP (barry ornitz) (04/24/87)

In article <4110001@hpcvra.HP.COM> johnm@hpcvra.HP.COM (John McVey) writes:
>I would like to find a way to do simple PC boards cheaply
>and quickly.

Get the book: "Electronic Prototype Construction" by Steven D. Kasten.  It
is published by Howard W. Sams and can be ordered from many electronic
suppliers.  It will be the best $18 or so you can spend if you want practical
information about this subject.  I am somewhat biased since Steve is a
coworker and good friend, but this really is a good book filled with lots of
good, inexpensive, techniques.

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|  ___  ________  |
| |  / /        | |  Dr. Barry L. Ornitz    UUCP:...!rochester!kodak!ornitz
| | / /         | |  Eastman Kodak Company
| |< < K O D A K| |  Eastman Chemicals Division Research Laboratories
| | \ \         | |  P. O. Box 1972
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