[sci.electronics] Pressure sensing

pedmond@A.GP.CS.CMU.EDU (Patrick Edmond) (04/10/88)

This may be a terribly basic question; if so, please forgive me - I'm pretty 
much a novice at this!

I want to build a circuit that senses the pressure someone's foot is exerting 
on a surface, without using springs, rheostats etc, because it has to be small
& simple. Is there such a thing as a small (e.g. < 0.5" tall) transducer or
some such component whose resistance/capacitance/whatever varies with the
pressure exerted on it? (The weight would range, I guess, from 0 up to ~ 200
pounds). Basically what the circuit is to do is this: there should be a
potentiometer or some way of adjusting a reference 'weight', and if the weight
on the transducer exceeds this reference, an LED should light up, or a buzzer
go off, or whatever. I can manage this part of the circuit, but any 
information/pointers regarding the existence of transducers (oh! and cheap
ones as well, if possible!) or else alternative ways to implement this, would
be much appreciated.

Thanks in advance
Patrick Edmond

pedmond@a.gp.cs.cmu.edu

blarson@skat.usc.edu (Bob Larson) (04/10/88)

In article <1368@PT.CS.CMU.EDU> pedmond@A.GP.CS.CMU.EDU (Patrick Edmond) writes:
>I want to build a circuit that senses the pressure someone's foot is exerting 
>on a surface, without using springs, rheostats etc, because it has to be small
>& simple. Is there such a thing as a small (e.g. < 0.5" tall) transducer or
>some such component whose resistance/capacitance/whatever varies with the
>pressure exerted on it?

Commercailly there are things called "pressure transducers".  I
remember seeing data sheets in one of my old National Semiconducter
catalogs.  They don't seem to be readily available on the hobby
market, (so you get to pay distributer price) and may not be able to
handle the pressure you want.

A cheap, easy to make pressure sensitive resistor can be made with
conductive foam.  (The black foam used in shipping static sensitive
ICs.)  Just hook contacts on opposite corners.

Have fun!


Bob Larson	Arpa: Blarson@Ecla.Usc.Edu	blarson@skat.usc.edu
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jbn@glacier.STANFORD.EDU (John B. Nagle) (04/11/88)

      Pressure-sensing mats are widely available commercially.  See any issue
of Sensors magazine for ads.  Such mats are widely used to control automatic
doors, and are very reliable and not outrageously expensive.  Fail-safe mats
are available for machinery-guarding applications.  This is the standard
approach.  Tapeswitch is one vendor.

      If you want to detect motion, rather than presence, as in an alarm
system, you might look into Kynar film, a DuPont product which generates
electricity via piezoelectricity when squeezed.  If you're thinking of
a security device that is hidden under carpet, this could be an effective
approach.  It has the significant advantage that static weight will not
cause output, and therefore heavy carpets, even with furniture on them,
won't cause false triggering.

larry@kitty.UUCP (Larry Lippman) (04/12/88)

In article <8266@oberon.USC.EDU>, blarson@skat.usc.edu (Bob Larson) writes:
>> I want to build a circuit that senses pressure someone's foot is exerting on 
>> a surface, without using springs, rheostats etc, because it has to be small
>> & simple. Is there such a thing as a small (e.g. < 0.5" tall) transducer or
>> some such component whose resistance/capacitance/whatever varies with the
>> pressure exerted on it?
> 
> Commercailly there are things called "pressure transducers".  I
> remember seeing data sheets in one of my old National Semiconducter
> catalogs.  They don't seem to be readily available on the hobby
> market, (so you get to pay distributer price) and may not be able to
> handle the pressure you want.

	Pressure transducers are used for measuring pressure of a fluid
(i.e., gas or liquid).  Unless one used a hydraulic cylinder or hydraulic
bladder of some sort whose pressure was transmitted to the pressure
transducer,  a pressure transducer would be of no value.  Assuming that
a liquid was used, some rather simple math determines how the surface
area (or piston area) of the bladder (or cylinder) determines the
range and sensitivity of the device when connected to a suitable pressure
transducer.
	A more useful transducer for this application is called a load
cell.  It transforms mechanical pressure to an electrical signal, which
may be in the form of a 1,2 or 4-arm resistive strain gage bridge,
LVDT, etc.  Piezoelectric load cells exist, but they measure only
dynamic pressure changes - not static pressure.
	For those with experience, a strain gage element may be directly
installed upon the measuring surface to measure deflection; knowing the
elastic modulus of the measuring surface plus some relatively simple
math determines pressure in engineering units.  Strain gage elements
themselves are inexpensive, but they are extremely fragile and require
suitable protection for direct use.  A load cell is most commonly a
strain gage whose element is protected within an enclosure.

> A cheap, easy to make pressure sensitive resistor can be made with
> conductive foam.  (The black foam used in shipping static sensitive
> ICs.)  Just hook contacts on opposite corners.

	This is true; however, the output of such a device is highly
non-linear and will change over time as the foam undergoes permanent
deformation through repeated use!

<>  Larry Lippman @ Recognition Research Corp., Clarence, New York
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mark@adec23.UUCP (Mark Salyzyn) (04/12/88)

In article <1368@PT.CS.CMU.EDU>, pedmond@A.GP.CS.CMU.EDU (Patrick Edmond) writes:
> Is there such a thing as a small (e.g. < 0.5" tall) transducer or
> some such component whose resistance/capacitance/whatever varies with the
> pressure exerted on it? (The weight would range, I guess, from 0 up to ~ 200
> pounds).
Try:
	CMI-DEARBORN, INC.
	5353 Wilcox
	Montague, Michigan 49437

	(616) 894-9051

They have several pressure transducers. They manufacture Weigh-in-Motion
equipment for weighing vehicles on the highway. They have two pressure
transducers that may fill your needs; capacitive and DYNAX(r) I think.
I've seen the DYNAX sensor, it can act as a pressure switch. They say
that it can also be set into a more linear transducer range. It is
supposed to be cheap, but I've never actually purchased it.

ssr@cos.com (Dave Kucharczyk) (04/13/88)

In article <1368@PT.CS.CMU.EDU> pedmond@A.GP.CS.CMU.EDU (Patrick Edmond) writes:

  <Writes about wanting sources of pressure transducers.>

  try these:

   data instruments
   617-264-9550 (Acton,MA)

   entran
   201-227-1002 (somewhere,NJ)
  
   tedea
   818-349-6116  (Northridge,CA)

   expect to pay about 100-400 per unit depending on capacity and accuraccy.

dave

PS  i in no way endorse any of the above companies, as a matter of fact i never
even heard of 'em, i just made them up as i went along, yea, that's the ticket..

sic@ritcsh.UUCP (Eric A. Neulight) (04/16/88)

In article <1368@PT.CS.CMU.EDU> pedmond@A.GP.CS.CMU.EDU (Patrick Edmond) writes:
>I want to build a circuit that senses the pressure someone's foot is exerting 
>on a surface, without using springs, rheostats etc, because it has to be small
>& simple. Is there such a thing as a small (e.g. < 0.5" tall) transducer or
>some such component whose resistance/capacitance/whatever varies with the
>pressure exerted on it? (The weight would range, I guess, from 0 up to ~ 200
>pounds).

   About two years ago I helped my little brother assemble a Heathkit
digital bathroom scale.  It sounds like what you want is a simple scale.
The transducer they used was a relatively long, thin (5"x1/4"x1/4"??)
metalic strain gauge with a few leads coming off the tail.  I suppose it
was piezo-electric or capacitive (redundant?).  You would most likely
need to situate a hefty platform centered on the end of the gauge
just like the scale.  How big an area does the sensor you have in mind
have to cover?
   If you call Heathkit I'm sure you could order the part.  Check out
their catalog.

   I wish I had the old schematics to talk more intelligently.
Alas, I am 300 miles away.

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jad@dayton.UUCP (John A. Deters) (04/20/88)

A cheap* transducer can be made from the anti-static foam
that many CMOS chips come packed in.  If you are looking purely
for detection and not measurement, you might consider it.
It decreases in resistance with compression.

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