[sci.electronics] Mechanical Light Timer Problem

news@bbn.COM (News system owner ID) (05/31/89)

For several years, I have been using a mechanical timer from Sears 
to control a table lamp.  This has allowed me to have lighting when 
I come home without operating the light all day. 
From: gonzalez@bbn.com (Jim Gonzalez)
Path: bbn.com!gonzalez

About a year ago, a lamp I had attached to the timer failed.  It 
would not supply power to the bulb, even when plugged directly into 
a wall outlet.  I gave up on it, figuring it was a cheap lamp.

The lamp I bought to take its place has just failed.  The switch on 
the socket now requires jiggling to get it to throw, and there is 
crackling in the housing once it is on.  The timer is rated for 15A 
load.  The lamps were both simple incandescents.  Lamp failure in
both cases was followed a string of short-lived bulbs (GE Watt Miser
70 and 90-watt bulbs in 100-watt fixtures).  Switches for each were
socket-mounted.

Is it possible that the mechanical timer is causing damage to the
lamp switches?  Could a bouncy timer switch generate impulses that
would damage the contacts in the lamp switch?  Has anyone else had
this problem?

				-Jim.

----------------------------------------------------------------------
Jim Gonzalez				AT&T: 617-873-2937
BBN Systems and Technologies Corp. 	ARPA: gonzalez@bbn.com
Cambridge, Massachusetts		UUCP: ...seismo!bbn!gonzalez
----------------------------------------------------------------------

irwin@m.cs.uiuc.edu (05/31/89)

/* Written  4:22 pm  May 30, 1989 by news@bbn.COM in m.cs.uiuc.edu:sci.electronics */
/* ---------- "Mechanical Light Timer Problem" ---------- */
>For several years, I have been using a mechanical timer from Sears 
>to control a table lamp.  This has allowed me to have lighting when 
>I come home without operating the light all day. 

>About a year ago, a lamp I had attached to the timer failed.  It 
>would not supply power to the bulb, even when plugged directly into 
>a wall outlet.  I gave up on it, figuring it was a cheap lamp.

>The lamp I bought to take its place has just failed.  The switch on 
>the socket now requires jiggling to get it to throw, and there is 
>crackling in the housing once it is on.  The timer is rated for 15A 
>load.  The lamps were both simple incandescents.  Lamp failure in
>both cases was followed a string of short-lived bulbs (GE Watt Miser
>70 and 90-watt bulbs in 100-watt fixtures).  Switches for each were
>socket-mounted.

>Is it possible that the mechanical timer is causing damage to the
>lamp switches?  Could a bouncy timer switch generate impulses that
>would damage the contacts in the lamp switch?  Has anyone else had
>this problem?

>				-Jim.

----------------------------------------------------------------------
>Jim Gonzalez				AT&T: 617-873-2937
>BBN Systems and Technologies Corp. 	ARPA: gonzalez@bbn.com
>Cambridge, Massachusetts		UUCP: ...seismo!bbn!gonzalez
----------------------------------------------------------------------
/* End of text from m.cs.uiuc.edu:sci.electronics */

I doubt if the timer has anything to do with the failure of the
switches. Lamp switches seem to be underdesigned and are notorious
for having problems. There are two common types of lamp switches,
one rotates and the other is a push type, push in on one side to
turn it on and push in on the other side to turn it off. I find
the push type to be the more reliable of the two. You can purchase
these types of sockets/switches at the hardware. You could replace
the socket with one of these if you feel that you DO want a switch
on the lamp, of course you have to reach up into the shade to reach
the switch. A no switch socket could be used and a good quality
toggle switch could be mounted in the base of the lamp also.

Since your timer turns the lamp on and off, why don't you remove
the switch and wire direct from the lamp power plug to the bulb
socket, if the switch is external to the socket??

--al--

torkil@psivax.UUCP (Torkil Hammer) (06/01/89)

In article <40651@bbn.COM> gonzalez@vax.bbn.com (Jim Gonzalez) writes:
#
#About a year ago, a lamp I had attached to the timer failed.  It 
#would not supply power to the bulb, even when plugged directly into 
#a wall outlet.  I gave up on it, figuring it was a cheap lamp.
#
#The lamp I bought to take its place has just failed.  The switch on 
#the socket now requires jiggling to get it to throw, and there is 
#crackling in the housing once it is on.  The timer is rated for 15A 
#load.  The lamps were both simple incandescents.  Lamp failure in
#both cases was followed a string of short-lived bulbs (GE Watt Miser
#70 and 90-watt bulbs in 100-watt fixtures).  Switches for each were
#socket-mounted.

The timer didn't do it.

The damage you describe is typical for overheating.  Overheating occurs
1. If you use higher bulb wattage than the fixture is rated for
   (You didn't do that)
2. If the fixture is placed so it does not get enough cooling.  This is
more likely to be your problem, as it is worse with high wattage bulbs
(70 and 90).  Even though the lamp is rated for 100 watts, those watts
have to be cooled away by air convection - just like heat from a TV.
Use a smaller bulb or move the lamp away from the wall and make sure
that it does not stand right under a shelf or ceiling that can obstruct
the air.  Also, if you plan on using 90 watt bulbs, don't buy a cheap
lamp.

Good luck

torkil

mack@cive.ri.cmu.edu (Clark McDonald) (06/07/89)

>From: gonzalez@bbn.com (Jim Gonzalez)
>Path: bbn.com!gonzale
>Is it possible that the mechanical timer is causing damage to the
>lamp switches?  Could a bouncy timer switch generate impulses that
>would damage the contacts in the lamp switch?  Has anyone else had
>this problem?
>
>				-Jim.
>
>----------------------------------------------------------------------
>Jim Gonzalez				AT&T: 617-873-2937
>BBN Systems and Technologies Corp. 	ARPA: gonzalez@bbn.com
>Cambridge, Massachusetts		UUCP: ...seismo!bbn!gonzalez
>----------------------------------------------------------------------

I think that the problem lies in the fact that the switch located on the 
lamps was left in one position too long.  Those switches are usually 
designed to be self-cleaning when operated.  If the contacts are left 
in the closed (or open) position for extended periods, the wiping action 
produced when turning the switch is defeated.  Corrosion, cigarette smoke 
(a biggie in home audio switches), forced-air heating/cooling systems and 
the like do big damage to plated contacts over time.  Every once in a while, 
you should OPERATE the switch of the lamp to clean it.  If not, you will 
end up with the troubles you describe, which get worse and worse steadily with 
time.  Once an AC power switch starts this behavior, I have never seen one 
that could be brought "back to life" with cleaning agents, etc.  The cure 
is to replace the switch.  Then, USE IT every once in a while.  An 
alternative would be to simply throw the switch several times with 
the power OFF to initiate the wiping action described above.  

Disclaimer:   Disclaimer?  I don't even know 'er.  But BE CAREFUL if 
you are replacing the switch yo' sef.

 
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