[sci.electronics] UPS

shenkin@cunixf.cc.columbia.edu (Peter S. Shenkin) (07/22/90)

I'm trying to sort through the maze of vendors' claims in order to pick
a UPS to protect a Silicon Graphics Personal Iris (PI).  I am hoping that 
someone out there more knowledgable than I can help me out.  I will summarize 
to the above newsgroups.

The following is in fact a summary of what I've learned about these
devices so far, but the purpose of this posting is to find out more.

The PI has a power rating of roughly 1kVA;  however, I am looking at units
in the 2-5kVA range for the sake of future expansion.  The 1990 Science
"Guide to Biotechnology Products and Instruments" (Science, vol 247, 
23 March 1990, Part II) lists 19 suppliers, though probably there are only
about 5 manufacturers and the others re-sell or OEM these units.

So far I've spoken to the following companies:
	Best:				(800) 356-5794
	Clary:				(818) 287-6111
	Personal Computer Tools	:	(800) 767-6728
	Shape Electronics:		(800) 367-5811
	Anixter Electronics:		(800) 323-8166
	Elgar Electronics:		(800) 733-5427
Lambda and Liebert are also listed, and I want to talk to them.

Now, I gather there are "on-line" units, and "standby" units;  standby units
are cheaper, and also seem to come in lower power ratings.  Elgar sells
a 1.5kVA standby unit for $1875, and then jumps to a 3kVA on-line unit
for $6145.  A standby unit kicks in only when the power goes down, which
has two implications:  (1) there is a time-lag during which you don't have
power.  Elgar quotes 4ms for their 1.5kVA unit.  (2) you get no (or little)
surge protection and power conditioning from the unit.  The on-line units
are, theoretically at least, supplying power all the time, and are said to
give good power conditioning.

So my FIRST QUESTION is:  for the intended use, is this a red herring?  I have
been assuming I need an on-line unit, but is a 4ms delay likely to give
problems?  (I note that using 60 Hz power, 4 ms is a bit less than 1/4 of
a cycle.)  In fact, I probably want a unit with larger capacity anyway, but
the answer to this question would still be good to know, and it comes up
again, just below.

Of the so-called on-line units, Best has the best list prices.  Examples:

*	Best:		2.1kVA, $2995;  3.1kVA, $3695.
*	Anixter:	2kVA, $4335.
	Elgar:		3kVA, $6145.
*	Clary:		2kVA, $5590;  3kVA, $6550.
  * = offer some academic discount;  range is 5-15%.

However, it seems that there are on-line units, then again there are on-line
units.  Best's inverter doesn't always run;  they've got a big ferroresonant
transformer that ballasts the load while the inverter kicks in.  Clary 
emphasizes that their inverter always runs, and therefore that their unit
is "really" on-line at all times.  On the other hand, Best's transformer
is bound to give excellent power-conditioning, or so it would seem to me,
as should Clary's unit.  Best presents their way of doing thing as a virtue:
since the inverter doesn't always run, the UPS is cheaper to operate, and 
will also last longer.  Clary also says that only their unit meets UL-544 
for low leakage current, which qualifies the unit for use in surgery.  I'm 
confused about this;  where is current going to leak to?  Is this a 
ground-leak, or what?  It seems to me that no matter what the power supply 
does, the load is only going to draw what it needs.  Clearly, I'm confused.

So my SECOND QUESTION is whether the ballast route to making a unit "on-line"
as "good" as the inverter-always-on route?  That is, perhaps instead of
a two way classification (standby and on-line), we should have a three-way
classification:
	standby (eg 4ms delay)
	ballasted standby (eg, Best)
	"true" on-line (eg, Clary).
So the question is:  which one should I get?  :-)   Is the ballasted unit
really more like a standby, or more like a true on-line? and where is the
critical breakpoint for my application?  Has anyone heard of a ballasted
unit (eg, Best) failing in a computational application?

My THIRD QUESTION is:  can you clarify my confusion about UL-544 and low
leakage current?  (a) What does it mean, and (b) Do I need it?

Now I simply comment about battery capacity.  All the units mentioned 
will run at full load for at least 10 minutes; some units run longer.  If 
instead you run at half load, you more than double your backup time.  My own
purpose is to protect my equipment, not to continue operations uninterrupted
for significant lengths of time;  therefore 10 minutes is fine;  it's plenty
of time for an orderly shutdown of a workstation.  Which brings us to our 
next topic:

Computer interface.  Just about all of these machines (exception: Elgar on-line
units) are equipped with RS-232 interfaces which signal the state of the UPS.  
For example, some line goes from low to high when the external power has failed,
and the machine is running on battery power.  A setuid root program that 
monitors the port can then bring the machine down if this happens, or if
the condition persists more than x minutes, or when the UPS signals only
five minutes backup power remaining, or whatever.  For some of these units
the RS-232 is bundled, and for some it is an extra-cost option (Clary: $200).
Some of the vendors supply software to monitor the port (Elgar: $250-300;
Best: $125) but others (Clary) don't have UNIX drivers.  Some of the vendors
actually issue unix-flavor-specific drivers (eg, SunOS), as well as generic
UNIX drivers.  The Elgar standby units have the following feature:  the
UPS can be set to turn itself off after it brings the computer.  Some users 
tout this feature.  

QUESTION FOUR:  why do you care whether or not the UPS turns itself off, once
it's safely brought the machine down?

I have heard that there is a company (maybe Apunix?) that OEMs some UPS,
and also supplies kernel mods, at least for SunOS, that allow the UPS to
reboot the machine when the power comes on again.  I don't feel I need
this feature, and am mentioning it for completeness.  But I do have a 
final question:

QUESTION FIVE:  Do you have personal experience with any of these power
supplies, or with their competitors?  If so, I'd appreciate it if you'd share
your experiences, likes, dislikes.

Thanks,

	-P.
************************f*u*cn*rd*ths*u*cn*gt*a*gd*jb**************************
Peter S. Shenkin, Department of Chemistry, Barnard College, New York, NY  10027
(212)854-1418  shenkin@cunixc.cc.columbia.edu(Internet)  shenkin@cunixc(Bitnet)
***"In scenic New York... where the third world is only a subway ride away."***

don@zl2tnm.gp.govt.nz (Don Stokes) (07/22/90)

>Subject: UPS (Uninterruptable Power Supplies)... kinda long.
>From: shenkin@cunixf.cc.columbia.edu (Peter S. Shenkin)
>
>I'm trying to sort through the maze of vendors' claims in order to pick
>a UPS to protect a Silicon Graphics Personal Iris (PI).  I am hoping that
>someone out there more knowledgable than I can help me out.  I will summarize
>to the above newsgroups.
>
>Now, I gather there are "on-line" units, and "standby" units;  standby units
>are cheaper, and also seem to come in lower power ratings.  Elgar sells
>a 1.5kVA standby unit for $1875, and then jumps to a 3kVA on-line unit
>for $6145.  A standby unit kicks in only when the power goes down, which
>has two implications:  (1) there is a time-lag during which you don't have
>power.  Elgar quotes 4ms for their 1.5kVA unit.  (2) you get no (or little)
>surge protection and power conditioning from the unit.  The on-line units
>are, theoretically at least, supplying power all the time, and are said to
>give good power conditioning.
>
>So my FIRST QUESTION is:  for the intended use, is this a red herring?  I have
>been assuming I need an on-line unit, but is a 4ms delay likely to give
>problems?  (I note that using 60 Hz power, 4 ms is a bit less than 1/4 of
>a cycle.)  In fact, I probably want a unit with larger capacity anyway, but
>the answer to this question would still be good to know, and it comes up
>again, just below.

The question has to asked: what happens before the battery cuts in, ie
how are you going to ride the mess that could well precede power going
out altogether.  It's also going to depend a lot on the capabilities of
the PI's power supply, as it has to handle any spikes and other
transients.  IMHO, a standby UPS is going to give you the best
protection, as there is no "kicking in" cycles involved; the rectifier
and inverter are running all the time.  It's your inverter that's
providing 60Hz power, not the supply -- the supply can do anything it
likes; as long as it's there often enough to keep your battery charged
you have clean 60Hz power.

>So my SECOND QUESTION is whether the ballast route to making a unit "on-line"
>as "good" as the inverter-always-on route?  That is, perhaps instead of
>a two way classification (standby and on-line), we should have a three-way
>classification:

Maybe; depends a lot on the quality of the unit.  It still isn't a true
online UPS; what you've got in the "balasted standby" is a power
conditioner of sorts with a battery, and must be treated as such.

>My THIRD QUESTION is:  can you clarify my confusion about UL-544 and low
>leakage current?  (a) What does it mean, and (b) Do I need it?

Probably leakage across the rectifier or inverter, meaning the UPS
consumes a little power whether it is under load or not.  I don't know.

>QUESTION FOUR:  why do you care whether or not the UPS turns itself off, once
>it's safely brought the machine down?

Probably not much of an issue on a small system, but on a big one, once
you have pulled power out from under a system, you want to bring it back
up again in a controlled fashion.  The reason for this is that a startup
loads can be *much* higher than normal loads; some devices, eg large
disk drives, can pull something like ten times the normal running load.
Just loading power supply capacitors can pull surprisingly large
currents for a short time.  An uncontrolled startup load on the
VAXcluster at GPO stands a pretty good chance of tripping the power
conditioner out (we don't have a UPS; 100kVA UPSs cost *real* money).

>QUESTION FIVE:  Do you have personal experience with any of these power
>supplies, or with their competitors?  If so, I'd appreciate it if you'd share
>your experiences, likes, dislikes.

Not personally; I have done a lot of talking turkey to UPS and power
conditioner salesbeings, and find it *very* handy to have some idea
about what you are talking about before starting.  It helps the
salesbeing a lot if you know what you want too.  Remember to take
startup loads into account; usually power conditioning gear is rated for
normal currents and is capable of standing up to a heavy startup load,
but check.  Mistakes in this game tend to be expensive!

Don Stokes, ZL2TNM  /  /                            Home: don@zl2tnm.gp.govt.nz
Systems Programmer /GP/ Government Printing Office  Work:        don@gp.govt.nz
__________________/  /__Wellington, New Zealand_____or:_PSI%(5301)47000028::DON

karn@thumper..bellcore.com (Phil R. Karn) (07/23/90)

The reason there are at least three different UPS/SPS configurations shows
that there is no one ideal approach. The SPS (standby inverter plus
relay) has the advantage of low cost and efficient operation, but at
the expense of a switchover transient when the power fails. The SPS-plus-
ferroresonant transformer (the BEST Technology approach) has the advantage
of covering the switchover transient and of providing something that looks
more like a sine wave, but at the expense of weight, accoustic noise
and inefficiency. The true online UPS has the advantage of an output
that never wavers across an outage, but at greater expense (since the
inverter must be rated to run continuously) and lower efficiency (because
in normal operation, power is being double-converted).

In general, the switching power supplies used in most computers can
handle the switchover transients of a SPS just fine. Linear power
supplies, however, can have problems because their low voltage filter
caps can't store nearly as much energy as the high voltage caps found in
most off-line switching supplies. This problem bit me in our Internet
gateway; we have a Cisco CGS router plus a separate T-1 CSU, both
powered by an Inmac 400VA SPS (OEM'ed from American Power Conversion).
Although the Cisco would ride just fine across the switchover transient,
the CSU occasionally glitched and hung, and it had to be power cycled to
get it going again.  My solution was to install a ferroresonant
transformer between the SPS and the CSU.

So, in general, SPS's are just fine for most computer equipment. And if
you have more sensitive loads (modems, etc), add a small ferroresonant
transformer to protect them.

Phil

matt@oddjob.uchicago.edu (Matt Crawford) (07/25/90)

I'd like to leap in here with a related question.

What ratings make for a good surge suppressor?  I have a Sparcstation at
home and I live in a lightning-rich part of the country.  My whole
system draws less than 15 amps.

I see claims like 

	"clamps surges at 325 volts within 5 ns"

	"provides 10-40 dB EMI/RFI noise attentuation"

	"provides 300 joules differential plus 225 joules common
	mode protection"

	"tough enough to absorb 2 million watts of power in one
	nanosecond"

Given that I understand all the terms, and my physics hasn't
rusted so badly that I can't see that the last statement is
bupkus, what are the minimum acceptable figures to assure a great
reduction in the chance of damage?
________________________________________________________
Matt Crawford	     		matt@oddjob.uchicago.edu

snoopy@sopwith (Snoopy) (07/29/90)

In article <7TuPm1w162w@zl2tnm.gp.govt.nz> don@zl2tnm.gp.govt.nz (Don Stokes) writes:
|>From: shenkin@cunixf.cc.columbia.edu (Peter S. Shenkin)

|> I'm trying to sort through the maze of vendors' claims in order to pick
|> a UPS

I'm also shopping for a UPS.  Some of these claims appear to conflict.

|> So my SECOND QUESTION is whether the ballast route to making a unit "on-line"
|> as "good" as the inverter-always-on route?  That is, perhaps instead of
|> a two way classification (standby and on-line), we should have a three-way
|> classification:
|
| Maybe; depends a lot on the quality of the unit.  It still isn't a true
| online UPS; what you've got in the "balasted standby" is a power
| conditioner of sorts with a battery, and must be treated as such.

Best claims that their units will supply power without a glitch when
the power goes out.  American Power Conversion Corp. claims that this
is only true in a pull-the-plug test.  In a normal power outage, the
unit is still connected to other loads through the building wiring,
and APC claims that the other loads will suck the power out of the ferro
transformer before the unit can disconnect itself.  Best shows a scope
photo to support their claim, but doesn't specify if this is a pull-the-plug
test or a leave-it-connected-to-other-loads-through-the-building-wiring test.
Interestingly, APC provides a bunch of scope photos showing what happens
to various units during a blackout, but they don't include Best.

Does anyone know which claim is correct?

Another question is: in the case that commercial power comes back before
the batteries run out, does the Best unit sync itself up with commercial
power when the commercial power comes back, to avoid glitches (or worse!)
from connecting two out-of-phase sources of AC together?

*If* the Best unit doesn't glitch on either power-down or power-up,
I see no advantages and some disadvantages (MTBF, inefficiency)
to the double-conversion units.

In the case that power doesn't come back in time, can these units
be setup to wait for the batteries to recharge before starting the
computer back up?  A UPS with dead batteries isn't a UPS.

And lastly, is one stuck paying list price for these things, or are
discounts available?

    _____
   /_____\    Snoopy				"I read banned newsgroups."
  /_______\   cse.ogi.edu!sopwith!snoopy
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