[net.wanted] Aluminum Wiring

prophet@umcp-cs.UUCP (07/10/84)

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Sorry for posting this here, but I lost the person's mail address and thus I
must reply to him here.

Regarding aluminum house wiring, my parents  own  and  live  in  a  house in
Richmond, Va. that was built in 1968.  It, along  with  almost  every  other
house in the neighborhood, has aluminum wiring.   There  have  been  several
house fires in the neighborhood  that  are  directly  related  to   aluminum
wiring.  The problems with aluminum wiring are as follows.

Back in the middle 1960's, aluminum wiring was developed because of a short-
age of copper.  When used properly, aluminum wiring can be  made  safe.  The
problem was, the electricians that wired the houses did not  understand  the
differences between copper and aluminum wire, and so the  electricians  used
aluminum in the same way they would use copper.   This is a serious problem,
because aluminum has a higher coefficient of expansion than copper.

The electricians that wired the houses  in  my  parent's  neighborhood  used
outlets and switches that have push-in holes instead of  screws  to  connect
the wire.  This is ok for copper wire, but totally unacceptable for aluminum
wire.  What happens is this: When an electrical load is drawn through a wire
(any wire, copper OR aluminum) the wire tends to heat slightly.   When   the
electrical load is turned off, the wire cools down.  Naturally, due  to  ex-
pansion and contraction, the wire tends to move a slight bit  when   heating
and cooling.  Aluminum, with its  higher  coefficient  of  expansion,  moves
quite a bit more than copper.  This  causes  the  connection  to  eventually
loosen a bit, especially with the push-in  connector.  This  increases   the
electrical resistance of the connection.  As the resistance  increases,  the
wire begins to heat up more at the connection.  As  the  connection  loosens
still more, the connection begins to oxidize.  Eventually, after many cycles
of heating up and cooling off, the oxidation builds up  and  the  connection
loosens up enough to cause arcing at the connection.  This  is  one  of  the
first signs  of  faulty  aluminum  wiring,  when  you  notice  your   lights
flickering and static on your AM radio as the lights flicker.

We have had four separate incidents of circuit failure in our house  due  to
this problem.  There have also been several fires in the nighborhood due  to
aluminum wiring.  To help offset the problems caused by use of  the  push-in
connectors, we purchased outlets and switches that  are  U.L.  approved  for
aluminum wire.  These outlets and switches  have  screw-connections  instead
of the improper push-in type.  These screw type connectors, although  not  a
complete cure, helps to hold the wire  more  securely   and   prevents   the
connection from loosening.  I might add, that one  of  the  times  we  had a
circuit failure, we found that one  of  the  connections  at  an  outlet had
heated up so much that the wire was melted!!!

To summarize, I would try to avoid a house that has aluminum wiring like the
plague.  I do not know exactly when they stopped  using  aluminum  wire  for
houses, but I would play it safe and not buy a house with  aluminum  wiring.

To find out if a house is wired in aluminum, find an outlet or a switch THAT
IS NOT IN THE KITCHEN AREA and remove it.   Examine  the  wire  at  the con-
nections.  If the metal part of the wire (not the insulation!) is the  color
of a Lincoln penny, then it is copper; if it is aluminum wire,  it  will  be
silver in color.  The law required back in the 1960's required that kitchens
be wired in copper regardless of whether the rest of the house is  wired  in
aluminum or copper, thus, don't examine an outlet in that area.  To be safe,
examine several switches and outlets throughout the house.

Good Luck!!!
                                 Dennis

-- 
Call-Me:   Dennis Gibbs, Univ. of Md. Comp. Sci. Center.
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