[mod.computers.laser-printers] Imagen 12/300 fan bug

irwin@A.CS.UIUC.EDU (Al Irwin) (01/24/86)

We have two of the Ricoh print engines from Imagen, known as the
12/300s. Today while working on them, we discovered an interesting
thing about them.

In the rear, there are two fans. When viewed from the rear, the one
on the lower right corner has an air filter, which can be accessed
by removing the service panel which has two large screws holding
it in place. We removed the panel to check the filter and found that
it had dust on the <inside>, indicating that the fan was installed
backwards, and air was being filtered as it <left> the printer, not
as it entered.

The one in the upper left is the exhaust fan and the one on the lower
right is the <inlet> fan, but ours was installed at the factory in
reverse order in both units, so as a result, we had four outlet fans
in our two printers  and no inlet fans. The air that they moved managed
to leak in through all of the various cracks between cabinet sections,
etc.

The metal panel that the fan is bolted to can be removed by removing
the two screws at the right end and one screw at the left end. If the
fusing drawer is unlatched and slid back about an inch, there is just
enough room to tilt the top of the fan panel out at the top, so it can
be removed. Go slowly, there is a fan AC power lead that plugs into
the printed circuit board that is behind the panel. You will have to
unplug it, and then you can completely remove the fan panel and reverse
the fan if yours is also backwards.

I would bet that ours is not the only units in the field that have this
error. The air flow is supposed to be a positive air system, one pushing
air in and the other pulling it out. Behind the inlet fan, there is a
large heat sink on the circuit board that is to be cooled by the fan.
In our case, there was no direct air flow on it, with the fan backwards.
This did not cause us a failure, but could have lead to one, as the air
filter <looked clean> from the outside, but when removed, it was clogged
on the inside where the dirt was not visable, at first glance.

I hope this info serves to point someone else to a potential problem, 
before it happens. I would be interested, if anyone else discovers that
their fans are wrong, after being alerted by this notice.

Al Irwin
U of Illinois
Computer Sci Dept
Urbana, Il 61801

MELNYK.WBST@XEROX.COM (01/30/86)

Al you may be quite right about the fan being reversed on your Ricoh
print engines from Imagen. But I suggest that you double check with the
manufacturer.  I am not familiar with this machine, but in general,
xerographic machines including laser printers, filter the exhaust air to
remove the dry ink powders.  Higher speed copiers/printers even use
special (activated charcoal) filters to remove ozone generated by the
corona charging before exhausting into the room. The intake of this air
is usually filtered, but that depends on the design. The flow path is
first through the optics path at the photoreceptor (to keep the window
cleen on the laser ROS) then past the corotron charging and out between
charging and the cleaning housing (to remove stray ink leaking out of
the cleaner).  This airflow is separate from the cooling for the
electronics but may not be in a low cost design.

Andy Melnyk