[net.auto.tech] Maintenance-Free Batteries

dhf@linus.UUCP (David H. Friedman) (01/17/86)

 
   To make a long story short, I just replaced the battery in an '81
Chevette. This was still the original battery, a Delco sealed unit, after
4 years and some months. We had a few cold mornings up here in the Boston
suburbs when the thing just barely cranked the engine and died after about
20 seconds of trying. I tried connecting a 6-amp charger overnight; this
helped some, but one morning at 0 degrees F. finally did it in. The
replacement is an Exide, recommended by the local Chevy dealership. I'm
still connecting the charger every night when the temperature is likely to
go below freezing, just to be sure it starts next morning with a full
charge. There are two things I'd like to know:
   1) The ammeter on the charger reads about 4 amps when I turn it on,
decreasing to 2 amps when the battery is presumably fully charged - this
is to be expected according to the instructions for the charger. Is there
any harm in pumping 2 amps or so into a fully charged battery for a few
hours? If all it does is generate heat, it could possibly help by raising
the temperature of the battery a few degrees. Or am I boiling off or
electrolysing some of the water?
   2) I replaced the battery clips on the charger cable with a plug to
connect through the cigarette-lighter jack. This way the unit can be
connected without raising the hood of the car. What limits the amount
of current that can safely be pumped in through the lighter jack? So
far I haven't blown any fuses. (When I went to shop for a charger,
I initially asked for one that could be connected this way. All I
got from the clerks at the auto-parts store was funny looks. I later
saw one at a discount store, but it was only a half-amp trickle
charger, much less than I thought I might need.)
   Thanks for any help from out there, and no snide comments about
the Chevette, please - it does what it was meant to do, all the more so
with a new battery!

saf@bonnie.UUCP (Steve Falco) (01/19/86)

> Is there
> any harm in pumping 2 amps or so into a fully charged battery for a few
> hours? If all it does is generate heat, it could possibly help by raising
> the temperature of the battery a few degrees. Or am I boiling off or
> electrolysing some of the water?

I think this amount of excess current on a regular basis would be
harmful.  Fortunately, there is a way to check!  Globe-Union puts out a
flyer on their gel-type lead-acid batteries - it should be applicable to
conventional batteries as well.

They recommend 2 charging methods.

Method 1 - used with discharged batteries.  Limit the current
to 3 or 4 times the 20 hour discharge rate.  For example, if the battery is good
for 100 A-hr, the 20 hour rate would be about 5 amps and charging
current should be held to 15 to 20 amps.  NOTE: I don't know what the
amp-hour rating of your battery is - I used 100 just for illustration.
When using this method, you charge the battery until the voltage reaches
2.4v per cell (14.4v for a 12v car) and HOLD that voltage until the current
drops to about 1/5th of the 20 hour rate (1 amp in the above example) then STOP
or drop the voltage to between 2.25 and 2.3v per cell (13.8v).  But the
key is: hold the voltage.  Many cheap chargers won't do this because they have
no voltage regulators - the voltage can easily rise to 16v or more.
Normally, the lack of a regulator doesn't matter because the charger is
used infrequently - and only on a fairly dead battery.  This is of course
why your car has a voltage regulator - to prevent frying the battery
during continuous/long-term operation.  

Method 2 - used to maintain a charged battery.  HOLD the voltage across
the battery to between 2.25 and 2.3v per cell (13.8v).  The battery
will automatically pull the correct amount of current to maintain full
charge.  Once again, most chargers won't do this.

I mentioned above that there is a way to check whether the 2 amps is
harmful.  Simply check the voltage across the battery when you
stop charging.  If the voltage is much higher than 14v, you are
probably dumping too much into the battery.  A final note.  This is
temperature dependent - a cold battery will tolerate more voltage than a
hot one.  I can't lay my hands on a table at the moment - check a good
automotive book.

	Steve Falco