[net.micro.mac] Do-it-yourself 512K MacUpgrades

beth@sphinx.UChicago.UUCP (Beth Christy) (07/16/85)

[This is being posted for a friend.  Replies should be directed to
 Jerry Callen, ..!ihnp4!gargoyle!sphinx!zort]

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There seems to be some confusion in netland about do-it-yourself
512K Mac upgrades. I've done 4 of them now (3 "old" boards, 1 "new"
board), so I feel somewhat qualified to talk about them. Here's
everything you ever wanted to know about doing it yourself:
 
1) Some bozo started a rumour that the Mac logic board is soldered
   with "pure aluminum". HOGWASH! For the last time, the Mac logic
   board is your standard, plain-vanilla 4 layer PC board. THERE
   IS NOTHING MAGICAL ABOUT THE MAC LOGIC BOARD (except perhaps
   Burrell Smith's design job...)!!!
2) If you plan to do the upgrade, get the January 1985 issue of
   Dr. Dobbs Journal. It has a very complete article on how-to-do-it.
   There is an error in the text of the article - in the discussion
   about mounting the "piggyback" multiplexor socket, it says that
   pins 1,7,14 and 16 will be soldered to the chip below. This is
   wrong - they mean pins 1,<<8>>,14 and 16. The drawing later on
   in the article that shows the wiring diagram for the piggyback
   socket IS CORRECT!
3) The job is easiest with two people. I get the person whose Mac I am
   upgrading to be the helper.  After clipping the leads on the old 64K
   chips, clamp the board vertically. One person applies heat to the
   back of the board, while the other pulls the pins from the component
   side of the board. The "puller" should wait until the solder melts
   (it's clearly visible when this happens) before grasping the the pin
   and quickly pulling it free of the board.  When doing pins 8 and 16
   (the power and ground plane pins) it is important to get the pin on
   the first pull - if it goes halfway and hangs up, it's harder to get
   on subsequent tries. Once all the pins are clear, the holes have to
   be cleaned. Again, one person heats the back of the board, and the
   other uses a solder sucker from the component side.
4) Make certain that you clean up any splatter from the solder sucking.
   If you spray the board with a degreasing spray, you can clearly spot
   any splatter.
5) When soldering in the chip sockets (and DO INSTALL SOCKETS!), use
   only the smallest amount of solder necessary to get a solid
   connection. It's easy to apply too much solder, and thereby cause
   shorts on the component side of the board, UNDER the sockets, where
   you can't see them. If this happens, you may have to cut out all
   the sockets to find the short (a drag, to say the least...).
6) Do the chips a row (8) at a time. Install the new RAMs in the row,
   put the board in the Mac and power it up. This way you can limit the
   number of checks you have to do to find a problem.
7) The Dr. Dobbs article has pretty comprehensive "debugging" info. Make
   sure you have a VOM handy. I found that having one fine-tipped test
   probe and one micro-clip probe (to clip to IC pins) is useful. The
   only problem I've run into is shorts (caused by bad soldering
   technique). If your Mac displays garbage when you power up,
   DON'T PANIC! This happened on 2 of the 4 upgrades I did, and in
   both cases I was able to find the problem without too much trouble
   (though in one case I had to cut out a row of sockets). What I've
   learned from this is to either a) do the soldering myself, or
   b) if you let the assistant solder, WATCH CLOSELY. I sort of feel
   that the person whose Mac is being upgraded should be allowed to
   do as much of the work as possible - but I've gotten a bit shy
   about letting them do the soldering (both of the "problem Macs"
   were soldered by the helper...).
8) The price for 150ns 256K DRAMs is now under $4/chip, so you can
   easily do the job for under $100. Microprocessors Unlimited seems
   to have consistently good prices on the chips - look in Byte for
   their ad. (I have no connection with them other than as a customer).
 
I hope this helps. I am so furious about the price of the upgrade - I
sort of feel that each Mac I do is a blow for truth, beauty and the
rights of "the little guy" (Yeah, pretty sappy, I know...). One last
warning - DON'T EVEN THINK ABOUT DOING THIS UPGRADE AS YOUR FIRST
ELECTRONICS PROJECT! It isn't all that hard, but you MUST have good
soldering technique and not be freaked out if you have problems. I
also wouldn't do it on a Mac that was still in the warrantee period,
but that's my own problem, I suppose. GOOD LUCK!
 
Jerry Callen
Mailnet: Systems.JLC@UChicago.Mailnet
BITNET:  Syszort@UChiMVS1
USnail:  5615 S. Woodlawn, Chicago, IL 60637

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