[net.consumers] HELP!!! Rusting machines in the garage

jrm@cbuxc.UUCP (John Miller) (10/04/85)

It's that time of year again here in Ohio. The temerature drops, the
satuarated air gives up it's moisture and condenses out on by steel and
cast iron machines. I have actually seen droplets of water all over the
machines. This, if left to stand, will cause rust. 

I find that small tools that are put away in drawers don't exhibit this
problem (thank God) - but the big machines do.

Is there any way that you know of to prevent this from happening. Is
there substance that can be put on the tools, or a special cover or
something? It drives me crazy!

I have tries WD-40, silicon spray and paste wax. None will protect
for more then 1 or 2 of these episodes. Would covering the tools
help - say with draping plastic?


Any help will be greatly appreciated!

j. r. miller  columbus bell labs
(614) 860-4314

bright@dataio.Dataio.UUCP (Walter Bright) (10/07/85)

In article <350@cbuxc.UUCP> jrm@cbuxc.UUCP (John Miller) writes:
>It's that time of year again here in Ohio. The temerature drops, the
>satuarated air gives up it's moisture and condenses out on by steel and
>cast iron machines. I have actually seen droplets of water all over the
>machines. This, if left to stand, will cause rust. 
>Is there any way that you know of to prevent this from happening. Is
>there substance that can be put on the tools, or a special cover or
>something? It drives me crazy!

The best way is to oil the exposed surfaces with one of the following schemes:

	o Wipe exposed surfaces with a rag soaked in oil.

	o Rub grease on it.

	o Rub vaseline on it.

	o If your tool drawer has a felt bottom (quality ones do) put
	  a couple of drops of light machine oil on the felt. This is
	  enough to put a film of oil on the tools, and greatly reduces
	  surface corrosion.

The main problem with oil and grease is that they evaporate. Using
heavier oils will delay this.

You mentioned using paste wax. Past wax works best if it is not buffed.
(looks gross, but it works. My Dad used to ship cars across the Atlantic
on boats, and would really goop the paste wax onto the chrome in preparation
for the trip. Never had a problem with rusty bumpers.)

Do not put plastic covers over the machines, as then mildew will form.
A cotton cover (treated with water repellant) works best.

Keep the garage unheated. The rate of corrosion increases dramatically
with temperature.

Just a note for those whose state governments salt the roads:
	Chrome plating is poor corrosion protection, it is porous at
	the microscopic level and also tends to 'flake off' when rust
	gets a toe-hold on it. The porosity can be 'filled in' by
	waxing the bumpers, thus extending the life of them. I learned
	this trick at Boeing, where the engineers are fanatical in
	preventing corrosion.

toma@tekchips.UUCP (Tom Almy) (10/07/85)

In article <350@cbuxc.UUCP> jrm@cbuxc.UUCP (John Miller) writes:
>It's that time of year again here in Ohio. The temerature drops, the
>satuarated air gives up it's moisture and condenses out on by steel and
>cast iron machines. I have actually seen droplets of water all over the
>machines. This, if left to stand, will cause rust. 
> ...
>Is there any way that you know of to prevent this from happening.

Buy a dehumidifier.

smh@rduxb.UUCP (henning) (10/09/85)

> >Is there any way that you know of to prevent this from happening.
> 
> Buy a dehumidifier.

They don't work in unheated areas, they freeze up.  I can understand
how someone from Oregon wouldn't be familiar with dehumidifiers and
their vented brothers the air conditioners.

rep@panda.UUCP (Pete Peterson) (10/09/85)

In article <271@tekchips.UUCP> toma@tekchips.UUCP (Tom Almy) writes:
>In article <350@cbuxc.UUCP> jrm@cbuxc.UUCP (John Miller) writes:
>>It's that time of year again here in Ohio. The temerature drops, the
>>satuarated air gives up it's moisture and condenses out on by steel and
>>cast iron machines. I have actually seen droplets of water all over the
>>machines. This, if left to stand, will cause rust. 
>> ...
>>Is there any way that you know of to prevent this from happening.
>
>Buy a dehumidifier.

Trying to use a dehumidifier in a garage in Ohio sounds like a losing
proposition.  All the dehumidifiers I have seen are restricted to
operation above 55-60 degrees Fahrenheit; below that temperature, the
condensation on the coils freezes up into a large ice block and the
unit ceases to function.  

bob@ulose.UUCP ( Robert Bismuth ) (10/13/85)

> 
> Trying to use a dehumidifier in a garage in Ohio sounds like a losing
> proposition.  All the dehumidifiers I have seen are restricted to
> operation above 55-60 degrees Fahrenheit; below that temperature, the
> condensation on the coils freezes up into a large ice block and the
> unit ceases to function.  

There are a number of free standing dehumidifiers which claim to work
below 60F. They have a frost detection system for the coils and shut off
at the first sign of frost. My local hardware store carries several
types.

Unfortunately, like all such add-ons, they want about $40.00 more for
the anti-ice model!

   --  bob
       (decvax!ulose!bob)

warren@ihwpt.UUCP (warren montgomery) (10/14/85)

You west coast people suggesting De-Humidifiers have obviously never
seen a mid-west frost storm.  What happens is that after a
particularly cold spell, when all of the metal in the garage is
chilled to about -10 degrees Farenheight, the wind changes and we
suddenly get air that more properly belongs over the Gulf of Mexico.
It can still be way below freezing, however the air has got so much
moisture in it that it instantly freezes on any metal it comes in
contact with, including all of your tools.  If it's a little warmer,
you might only get dew.  I don't see any way a de-humidifier is
going to help much, because they don't work when it's that cold out.
Even if they did, you couldn't get the capacity, since every time
you open the garage door you let in an enormous burst of moisture.

In Illinois, we had a more mild version of this last weekend, which
gave me another idea.  The other way of fixing this is to get your
machines warm enough that it doesn't dew or frost on them.  You may
be able to do this with heating cable, which is commonly sold in the
more frigid regions of the planet for keeping pipes or gutters from
freezing.  I suspect that if you wrapped the stuff around large
metal pieces of your woodworking machines, you may get it hot enough
to ward off the frost.  I don't know how much it would cost you to
run the tape, but it's got to be cheaper than a new planer!

dave@fluke.UUCP (Dave Van Ess) (10/14/85)

> It's that time of year again here in Ohio. The temerature drops, the
> satuarated air gives up it's moisture and condenses out on by steel and
> cast iron machines. I have actually seen droplets of water all over the
> machines. This, if left to stand, will cause rust. 
> 
> I find that small tools that are put away in drawers don't exhibit this
> problem (thank God) - but the big machines do.
> 
> Is there any way that you know of to prevent this from happening. Is
> there substance that can be put on the tools, or a special cover or
> something? It drives me crazy!
> 
> I have tries WD-40, silicon spray and paste wax. None will protect
> for more then 1 or 2 of these episodes. Would covering the tools
> help - say with draping plastic?
> 
> 
> Any help will be greatly appreciated!
> 
> j. r. miller  columbus bell labs
> (614) 860-4314


When I first moved to my house I also had problems with humidity in the winter.
The problem was that the tools in my garage were getting lower than the dew
point. I suspect that since cast iron conducts heat better than a wooden work
bench that it would be more likely to go below the dew point. A closed garage
is it own weather system. My father has told me about seeing it rain in sealed
up cars in Florida.

My solution was to add ventilation to let the moisture escape. This worked fine
except it got so cold it was like working outside. (They keep me in the cold at
work, I don't need it at home.) So then I insulated my garage to keep it warmer.
I also, on nice dry winter afternoons, open the garage door. This helps alot. 

I think I payed about $200 for insulation. Then holes in the walls for vents
were free.

						Dave Van Ess
						John Fluke Mfg Co
						Everett WA

hollombe@ttidcc.UUCP (The Polymath) (10/15/85)

In article <350@cbuxc.UUCP> jrm@cbuxc.UUCP (John Miller) writes:
>It's that time of year again here in Ohio. The temerature drops, the
>satuarated air gives up it's moisture and condenses out on by steel and
>cast iron machines. I have actually seen droplets of water all over the
>machines. This, if left to stand, will cause rust. 
>
>Is there any way that you know of to prevent this from happening...

I live about a block from the ocean in Santa Monica where the salt  in  the
air and fog/smog is supposed to do really terrible things to car bodies.  I
also drive an 18 year old Chevy with many  scratches  in  the  paint.  I've
found  that  the  "once  a  year"  type  car wax products work very well in
preventing rust, (since I'm too cheap to repaint the whole car (-: ).

The brand I mostly use is called Nu-Finish and is sold at the local Thrifty
Drug  Stores.  It's  kept  several  large  bare-metal patches rust free for
years.

-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_
The Polymath (aka: Jerry Hollombe)
Citicorp(+)TTI                    Common Sense is what tells you that a ten
3100 Ocean Park Blvd.             pound weight falls ten times as fast as a
Santa Monica, CA  90405           one pound weight.
(213) 450-9111, ext. 2483
{philabs,randvax,trwrb,vortex}!ttidca!ttidcc!hollombe

ignatz@aicchi.UUCP (Ihnat) (10/21/85)

Dehumidifiers?? These guys really need a visit to the Midwest.  (Must be
boring not to have seasons...)

Anyway, what I might suggest is buying some commercial dessicant, and
some heavy-mil plastic sheeting.  Pack some dessicant in with the machines
and tools, and cover and tape as appropriate.  This outta keep the humidity
in the enclosed space well below that of the surrounding air.  Most commercial
dessicant, either pre-packaged or bulk, can be regenerated by a few minutes
in the oven.
-- 
	Dave Ihnat
	Analysts International Corporation
	(312) 882-4673
	ihnp4!aicchi!ignatz

rmrin@inuxa.UUCP (D Rickert) (10/22/85)

> Dehumidifiers?? These guys really need a visit to the Midwest.  (Must be
> boring not to have seasons...)
> 
> Anyway, what I might suggest is buying some commercial dessicant, and
> some heavy-mil plastic sheeting.  Pack some dessicant in with the machines
> and tools, and cover and tape as appropriate.  This outta keep the humidity
> in the enclosed space well below that of the surrounding air.  Most commercial
> dessicant, either pre-packaged or bulk, can be regenerated by a few minutes
> in the oven.
> -- 
> 	Dave Ihnat
> 	Analysts International Corporation
> 	(312) 882-4673
> 	ihnp4!aicchi!ignatz

The above good advice reminds me of a trick used aboard ships.  Substitute
a 25 watt electric bulb (lighted) in a trouble lamp (the shield around the
bulb is important for safety reasons because the bulb gets hot) for the
dessicant.  A heavy tarp might work better than plastic as it will allow
humidity to leak out.  Put the trouble light on the floor (or just above
it in the case of non-concrete floors) under the machine in question and
cover the machine with the tarp.  Be careful nothing flammable (like the
tarp) is too close to the bulb.  The heat put out by the bulb will lower
the relative humidity under the tarp by an amazing amount.


-- 


You are Beautiful,			Dick Rickert
my manufactured love;-			AT&T CPL
but it is only Svengali,		Indy, IN
talking to himself again.		Reward is its own virtue!