[net.bicycle] Wheels

kehoe@reed.UUCP (Dave Kehoe) (07/18/85)

I just re-read "Bicycle Wheels" by Jobst Brandt.   The  book
is excellent, and I recommend that anyone building or buying
a new pair of wheels read the book.  But, for those  of  you
who aren't going to read it, here is a summary of the book's
conclusions.  Anything surrounded by (parentheses)  is  con-
sidered an inconsequential benefit or disadvantage.


                Benefits                Disadvantages

heavy spokes  cheaper                 weaker
              (easier to true)        heavier, greater wind drag
              (stiffer)               (goes out of true sooner)

light spokes  stronger**              expensive
              lighter,less wind drag  (harder to true)
  **"The elastic action of butted spokes reduces peak forces
    and lowers stress changes by distributing loads over
    several spokes."


high flange  (reduced spoke failure at hub)
             (torsionally stiffer)    (increased spoke failure at rim)

low flange   (lighter)              (won't work with 40 spokes,5x,etc.)


radial spoking  lightest            no torsional strength
                                    goes out of true sooner
                                    (can break hubs),(no aero advantage)

1-2 cross   much stronger than radial   (breaks more spokes at hub)
3 cross     most common
4-5 cross   (torsionally stiffer)        (heaviest)
          (reduces spoke failure at hub) (breaks more spokes at rim)


more spokes   stronger          rarely any need for greater strength
less spokes   lighter, (less wind drag)        weaker

tighter spokes    (stiffer wheel)     rim and spoke failure
looser spokes     longer wheel life   laterally weaker

----------
Notes: 1) High-low flanges offer no advantage.
      2)The strongest wheels have all the pulling spokes on the inside.
	This is because when hill-climbing in low gear outside pulling
	spokes cause the spokes the flex out in the derailleur.
      3) 6- and 7-speed wheels are laterally very weak, but bicycle
	wheels rarely undergo lateral stress, even in cornering.
	Lateral stress only occurs when the tires leave the ground
	while cornering (and return to the road).
      4)Flanges should be as far apart as possible for lateral strength.
      5) I can build symmetrical 5-speed rear wheels by re-spacing the
       hub and moving the freewheel to the outside.  This can make
       shifting onto the 13-tooth sprocket difficult, but it makes a
       very strong wheel.
     6) Alloy nipples save over two ounces, but you must leave the
      spokes fairly loose (aluminum is more ductile than brass and
       more easily damaged).
      7) The best rim strips are made by Kool Stop.  Use the wide
       ones on narrow rims and the narrow ones one wide rims.
      8) Spokes can be shorter than is usually recommended.  I've
        put hundreds of miles on wheels with a couple spokes
        "hanging on by a thread".
      9) Be sure to lubricate the spoke threads -- I find dipping them
       in motor oil to be best.

My opinions on hubs:
Campagnolo, Gipiemme: heavy, axles bend and break under heavy riders,
      otherwise very dependable
Phil Wood: bearings have too much play, flanges too close together
Hi-E: My favorite -- very light and very strong.
Shimano, Helicomatic: I like the cassette freewheel, but I also like
      to use Ultra-6 freewheels.
-- 
"Why my thoughts are my own, when they are in, but when they are out
they are another's."  -- Susanna Martin, executed for witchcraft.
Dave Kehoe   tektronix!reed!kehoe   (503) 230-9454

craig@hp-pcd.UUCP (craig) (07/23/85)

Spokes with alloy nipples do not need to be any more loose than brass nipples.
I've seen crashed wheels that had the spokes break before the nipples pulled
out and I've never had the treads strip out of a alloy nipple.
The disadvantages are its easy to round off the nipple if your not careful
with the spoke wrench and nipple and spoke can weld themselves together
if not properly lubed.  Oil is NOT ok because it washes out after wet
rides and time.  I use NeverSeize.