[net.audio] Cassettes / Audio Amatuer

mwilliams@mahler.DEC (Mike Williams 229-6258 LTN1-2/B17) (04/03/85)

Subjects:	Cassette durability query
		Audio Amateur query


  For 6 or so years, I have been using TDK SA cassettes in my BIC T3. A good 
number of these were also used in a car deck (Jensen RE505?) which I no longer 
have. I have been experiencing regular failures of my older/more-frequently-
listened-to tapes. There are two failure modes. One is that over time, the 
tape does not wind uniformly (w.r.t. position) on the internal spools. That is,
the edge of the tape which is at radius r from the spool is not in the same 
plane as the edge of the tape which is at radius R. Obviously, as this 
progresses, the tape edges contact the case increasing the effort required to
pull the tape out causing tape stretching or tripping the mechanical end of 
tape detector. 

The other failure mode is not as gradual. The tape does a 90 deg barrel roll
inserting its edge into the seam of the case. From this key starting point, 
a whole host of wonderful things can happen, the worst of which is that a 
crisp seam forms along the length of the tape. This failure occurs most 
commonly in tapes that are in early-stage type 2 failures. 

I suspect that the fault is in the media, more than the tape drive. I never
have problems with new tapes, and this only occurs in my cassettes that have 
many hours of play time, or that are among the older ones. Given that I'd
rather stick a needle in my eye than onto one of my records (I tape the first
time I play), and that the record cleaning ceremony I go through would put many 
semiconductor foundries to shame, I would like to get as many miles out of 
a tape as possible. My questions to the net are:

	1. Would anyone care to venture an EDUCATED guess as to what is
	   happening?

	2. Is this a common problem with the TDK SA?

	3. Are my expectations for tape longevity too high?

	4. Is there a tape made that has a reputation for longevity AND
	   acoustic quality? (What's Maxell's rep?)

	5. My principal suspicion is tape case warpage. Does this vary
	   with case construction (glued vs. screwed vs. both)? If so,
	   which has the best chances of outliving the others?

Anticipating some responses:

	I do plan to get into CD, but a lot of what's in my record library
	won't be available for a long time, if at all.

	These problems have spanned several tape alignments (which were
	done at different shops).


I've also seen references to The Audio Amateur in various discussions. Would
somebody please post some relevant subscription info - $$$, address, typical
content.

Thanks in advance,

Mike Williams

-=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- -=- 
			   ARPA: mwilliams%mahler.DEC@decwrl.ARPA
			   UUCP: ...!decwrl!dec-rhea!dec-mahler!mwilliams
			 USENET: decwrl!rhea!mahler!mwilliams@BERKELEY
			US MAIL: Advanced VAX Development
				 Digital Equipment Corporation
				 Mailstop LTN1-2/B17
				 Littleton, MA  01046

VAX is a trademark of Digital Equipment Corporation

"Bees are generated from decomposed veal" - Sir Isidore of Seville,
					    Spanish prelate and scholar,
					    7th Century

aww@cybvax0.UUCP (Arch Williams) (04/06/85)

> Subjects:	Cassette durability query
> 		Audio Amateur query
> 
>  I have been experiencing regular failures of my older/more-frequently-
> listened-to tapes. There are two failure modes. One is that over time, the 
> tape does not wind uniformly (w.r.t. position) on the internal spools.
> 
> The other failure mode is not as gradual. The tape does a 90 deg barrel roll
> inserting its edge into the seam of the case. 
> 
> 	1. Would anyone care to venture an EDUCATED guess as to what is
> 	   happening?


	I'm not familiar with that model BIC but my Hitachi D-850 had the exact
same symptoms that you describe above. If you're not concerned about warranty
violation, remove the cover from the deck and check the rewind spindle (the
hub on the left with ridges that rewinds the tape (yeah, I know, there's
probably a special word for it)).  There is usually a small braking mechanism
that rubs against the back of the spindle during play and properly tensions
the tape as it goes through the first capstan.  The brake itself is usually
a small, thin piece of metal with a patch of felt attached to it.  In my case
the felt had fallen off.  It's incredible how much damage a 10 cent part can
inflict upon a tape collection.

	For a quick check, take the door off the deck (these usually slide off
for access to the heads), play a tape, and wait for the bugger to try and eat
it.  When the sound becomes garbled, usually the first warning, put your
finger on the front of the spindle and press lightly.  This will cause enough
friction to get the tape tensioned again.  If the tape begins to play well
again then that is the problem.

	I still don't know why the new tapes worked fine (although, in the end
they too were eaten halfway through the first recording) and for a while 
cleaning the capstans would help.  So far the deck hasn't curled a tape for
six months so the fix seems to have worked.


> 	4. Is there a tape made that has a reputation for longevity AND
> 	   acoustic quality? (What's Maxell's rep?)


	I have almost always used Maxell UD XL II/IIS tapes (except when the
deck first aquired it's appetite and I tried feeding it different brands) and
have found them to be of good quality and durability.  I do not, however, use
the same recorded tape for the car and the home stereo.  The car tapes usually
suffer from heat/moisture exposure and sound rather bad when played on the
home system.  It's worth making two copies.


> 	5. My principal suspicion is tape case warpage. Does this vary
> 	   with case construction (glued vs. screwed vs. both)? If so,
> 	   which has the best chances of outliving the others?


	I heard a rumor (i.e. take it for what it's worth) that the companies
that use screws to join the shells together do so for product appeal (looks
sturdy) and not for any practical reasons.  

Hope this info helps.

Arch Williams

dca@edison.UUCP (David C. Albrecht) (04/11/85)

> 
> > 	5. My principal suspicion is tape case warpage. Does this vary
> > 	   with case construction (glued vs. screwed vs. both)? If so,
> > 	   which has the best chances of outliving the others?
> 
> 
> 	I heard a rumor (i.e. take it for what it's worth) that the companies
> that use screws to join the shells together do so for product appeal (looks
> sturdy) and not for any practical reasons.  
> 
> Hope this info helps.
> 
> Arch Williams

I have used Memorex, TDK SA, TDK SA-X, TDK MA, DENON, and Sony UCSX
and have had the least trouble with the TDKs finding that they rarely
fail.  I think that Memorex spread the rumor about sonic welded cassettes
being just as good as screwed cassettes and if their tapes are any indication
I say stick with the ones with screws.  All the Memorex that I bought sounds
like you have a drum set in your deck when fast forwarding or rewinding and
last about 6 months before jamming.  Both the DENON and Sony seemed more
prone to car environment problems with the Sony especially bad because if
any tape is extended to outside the cassette mechanism it turns into
christmas ribbon and is very difficult to get back into the shell.
I have heard good things about Maxell but have been happy with TDK so
I haven't bothered.

David Albrecht
General Electric

roy@hpmtla.UUCP (roy) (04/16/85)

Why not simply return the old tapes and re-tape on new ones?
I believe then TDK-SA series has an unconditional lifetime
guarantee. I use Maxell UDXL, and have utilized this weakly
publicized guarantee on many occasion. TDK users have told
me the SA series does the same. So... you have to re-tape,
but so what?

                                          !hpfcla!hplvla!hpmtla!roy

crandell@ut-sally.UUCP (Jim Crandell) (04/16/85)

> > 	I heard a rumor (i.e. take it for what it's worth) that the companies
> > that use screws to join the shells together do so for product appeal (looks
> > sturdy) and not for any practical reasons.  
> 
> I have used Memorex, TDK SA, TDK SA-X, TDK MA, DENON, and Sony UCSX
> and have had the least trouble with the TDKs finding that they rarely
> fail.  I think that Memorex spread the rumor about sonic welded cassettes
> being just as good as screwed cassettes and if their tapes are any indication
> I say stick with the ones with screws.  All the Memorex that I bought sounds
> like you have a drum set in your deck when fast forwarding or rewinding and
> last about 6 months before jamming.

My experience with both TDK and Memorex is virtually identical.  Even so,
I think that there's a little more to the rumor than first appears.  Take
a trip to your neighborhood K-Mart (or local equivalent) and you'll probably 
find (if you look -- not that I blame you if you don't) some really cheap
but frequently snazzy-looking cassettes made in Hong Kong, Korea, Monaco
or some other out-of-the way place.  These things nearly always have screw-
fastened shells, and their quality is frankly pathetic.  (Don't under any
circumstances use one of these in a good deck!  What they can do to a
transport shouldn't happen to a Craig.)  It's entirely conceivable that
they use screws for cosmetic effect, although I've always suspected that
the approach just seems like good business in an economy where a few
hundred slaves with screwdrivers can be acquired with a much lower capital
investment (and possibly even operated at lower cost) than exotic sonic
welding equipment.
-- 

    Jim Crandell, C. S. Dept., The University of Texas at Austin
               {ihnp4,seismo,ctvax}!ut-sally!crandell

ron@brl-tgr.ARPA (Ron Natalie <ron>) (04/17/85)

> My experience with both TDK and Memorex is virtually identical.

I don't know about the welded vrs. screw argument, but I've found
the quality control on Memorex Audio and Video cassettes to be somewhat
lacking,

-Ron

herbie@watdcsu.UUCP (Herb Chong [DCS]) (04/17/85)

Someone wrote:
>> > 	I heard a rumor (i.e. take it for what it's worth) that the companies
>> > that use screws to join the shells together do so for product appeal (looks
>> > sturdy) and not for any practical reasons.  
<deleted comments by other people>

the real reasons are that
1)	it is easier to control amount of pressure in precison molded
	cassette halves (TDK quotes 10 microns for each half) by torquing
	the screws instead of sonic welding.  with bubble slipsheets
	the force on the actual tape can be known just from the force
	required to advance the screwdrivers (which are totally automated
	gun-types capable of doing about 2 cassettes per second).

2)	it is practical for repair broken cassettes wich are screwed
	together, but then the optimum pressure is no longer present
	unless you have a screwdriver with a torque gauge and you know
	what it is.  

it is far more expensive to use screws than sonic welding, so no
manufacturer is going to use it unless there is another overwhelming
reason to.  most do because of the requirements to maintain consistent
and standard tape skew between tapes and batches of tapes.

Herb Chong...

I'm user-friendly -- I don't byte, I nybble....

UUCP:  {decvax|utzoo|ihnp4|allegra|clyde}!watmath!water!watdcsu!herbie
CSNET: herbie%watdcsu@waterloo.csnet
ARPA:  herbie%watdcsu%waterloo.csnet@csnet-relay.arpa
NETNORTH, BITNET, EARN: herbie@watdcs, herbie@watdcsu

crandell@ut-sally.UUCP (Jim Crandell) (04/18/85)

> 
> > My experience with both TDK and Memorex is virtually identical.
> 
> I don't know about the welded vrs. screw argument, but I've found
> the quality control on Memorex Audio and Video cassettes to be somewhat
> lacking,
> 
> -Ron

Right.  Please try rereading the quoted posting and putting the line in
context.

Thanks.
-- 

    Jim Crandell, C. S. Dept., The University of Texas at Austin
               {ihnp4,seismo,ctvax}!ut-sally!crandell