[net.auto.vw] Ventilation System Modification

warren (07/21/82)

I am considering trying to correct a minor annoyance in my 79
Rabbit.  The car has air conditioning, and is designed with the air
conditioning and the fresh air/recirculate controls coupled, so that
in order to shut off the flow of outside air, you must move the
temperature control to the coldest setting.  Thus you have the
following options for climate control:

Car Closed (no fan, heat, cooling, or fresh air)
Maximum air conditioning (Coldest setting, no fresh air, any fan setting)
Normal air conditioning (Any temperature, Any fan setting, with fresh air)
Ventilate (Any fan setting, No heat or cooling, fresh air).
Heat (Any fan setting, Any heating temperature, Fresh air).

What I would like to do is to install an independent switch
controlling the fresh air/recirculate function, to allow both
heating and cooling at any temperature setting without introducing
outside air.  This will save significantly on air conditioning on
hot, humid days, and would most likely allow better temperature
control while the car is warming up in the winter.

I have the "standard" VW service manual, but it has little to say
about the ventilation control system, and less to say about the
modifications for air conditioned cars.  I am not even quite sure
how to access the controls.  My observations/guesses about the
system are:  The controls seem to be removable by prying out the
panel in which they are mounted from the dashboard and the ventilation
control works from a pneumatic control powered by engine vaccuum.
Does anyone out there have more info on this system or on the ease
of making such a modification?  

(Before I get a flood of comments about poorly designed cars, let me
point out two very desirable and very unusual features of the Rabbit
ventilation system:  Any temperature can be delivered to any outlet,
rather than limited combinations.  I have found this useful for
doing things like cooling perishables on the floor by running
cooled air through the outlets normally devoted to the heater, and
for quickly thawing my hands by delivering heated air through the
dashboard vents.  The airconditioner also controls temperature by
cycling the compressor on and off rather than by re-heating cooled
air with the heater, as is done in most systems.)

Warren Montgomery
ihnss!warren