[net.cycle] Flashing Oil Light

car377@drutx.UUCP (RogersCA) (09/11/86)

My recently purchased (used) 1982 Yamaha XJ1100J Maxim 
does a disturbing thing:  When I accelerate VERY hard
(warp factor 8) for more than a few seconds (RPM = 4500 to
8000 through 1st and 2nd gears, 0-50 mph) the WARNING light 
begins flashing and the LCD display says "OIL", implying, 
I suppose, that the engine is experiencing oil starvation 
(the engine oil level is correct with the engine turned off). If 
I maintain constant velocity (i.e., stop accelerating, but hold 
constant throttle position) the light seems to stay on 
indefinitely, and it goes off only if I drop RPMs back down to idle. 

(1) Does anyone out there know if this is a normal response for
    this engine (1100cc DOHC in-line four)?  

(2) Does Yamaha position the sump intake in a location where 
    hard acceleration will move all the oil away from it?

(3) Is the oil warning system based on oil pressure or does it
    just indicate crankcase oil level?

I tried two different Yamaha shops and got pretty unconvincing
responses. (e.g., "Yup, maybe it'll do that, sometimes!, or "Wow, I don't
know!")  I have previously talked to the "technical" support people at
Yamaha's USA headquarters.  While they were friendly and tried to be 
helpful, they had difficulty answering (or maybe comprehending) technical
questions. (I am still waiting for a response to, "What is the 
published engine horsepower for my bike?").  I get the feeling that
they do have a few gurus around, but they save them for the 
racers and consulting with magazine writers.

If anyone out there knows of a really competent Yamaha mechanic or
shop, I really would appreciate a name or phone number.  

Thanks in advance!

Chuck Rogers @ ATT-ISL, Denver

animal@ihlpa.UUCP (D. Starr) (09/12/86)

> My recently purchased (used) 1982 Yamaha XJ1100J Maxim 
> does a disturbing thing:  When I accelerate VERY hard
> (warp factor 8) for more than a few seconds (RPM = 4500 to
> 8000 through 1st and 2nd gears, 0-50 mph) the WARNING light 
> begins flashing and the LCD display says "OIL", implying, 
> I suppose, that the engine is experiencing oil starvation 
> (the engine oil level is correct with the engine turned off). If 
> I maintain constant velocity (i.e., stop accelerating, but hold 
> constant throttle position) the light seems to stay on 
> indefinitely, and it goes off only if I drop RPMs back down to idle. 
> 
> (1) Does anyone out there know if this is a normal response for
>     this engine (1100cc DOHC in-line four)?  

Can't answer for sure about the Yammie, but it was SOP for the
Kowie Z-1 and its descendants.  
> 
> (2) Does Yamaha position the sump intake in a location where 
>     hard acceleration will move all the oil away from it?

Probably.  The Z-1 had the oil pump in the front of the pan, and hard
acceleration shoved all the oil to the rear.  There were two solutions;
one of them might work for you.  (1)  Oil pump snorkels, which extended
from the existing pickup to the back of the pan, were sold by aftermarket
performance houses.  (2) The Z-1 had a narrow spot in the pan about 1/3 of
the way back.  Some people put a little swinging trapdoor there so that
oil couldn't slosh back under acceleration.  Both approaches worked pretty
well.  You might also be able to reduce the effect somewhat by stiffening
up the rear suspension.  Rear-end squat under acceleration does make a
significant contribution to this problem.
> 
> (3) Is the oil warning system based on oil pressure or does it
>     just indicate crankcase oil level?

Almost certainly pressure.  Nearly all four-cylinder Japanese engines
use plain crank bearings (like a car) and therefore require rather high
oil pressures.  The only Japanese four-stroke engine I know of with an
oil-level light is the Yamaha V-twin, which is all roller bearings and
can't maintain more than two or three pounds of pressure.
> 
> I tried two different Yamaha shops and got pretty unconvincing
> responses. (e.g., "Yup, maybe it'll do that, sometimes!, or "Wow, I don't
> know!")  I have previously talked to the "technical" support people at
> Yamaha's USA headquarters.  While they were friendly and tried to be 
> helpful, they had difficulty answering (or maybe comprehending) technical
> questions. (I am still waiting for a response to, "What is the 
> published engine horsepower for my bike?").  I get the feeling that
> they do have a few gurus around, but they save them for the 
> racers and consulting with magazine writers.
> 
> If anyone out there knows of a really competent Yamaha mechanic or
> shop, I really would appreciate a name or phone number.  
> 
> Thanks in advance!
> 
> Chuck Rogers @ ATT-ISL, Denver

stuart@rochester.ARPA (Stuart Friedberg) (09/14/86)

In article <1848@ihlpa.UUCP>, animal@ihlpa.UUCP (D. Starr) writes:
> ...  The only Japanese four-stroke engine I know of with an
> oil-level light is the Yamaha V-twin, which is all roller bearings and
> can't maintain more than two or three pounds of pressure.

I have a 1981 Yamaha 550 Seca.  It has also has an oil-level warning,
rather than a oil-pressure warning.  It is a four-stroke in-line four
with plain bearings.  I am actually rather glad to have the level
warning, since it goes off sooner (before actual damage is likely to
occur) in the usual case of running low in the sump.  I've had this
happen twice after/during long distance trips and suffered no damage.

It's my impression that when an oil-pressure warning goes off, it's
like the chip-detector in a helicopter:  You're already getting big
time damage; land (pull over) the thing IMMEDIATELY.  Anyone care to
comment on how long a bike engine lives after oil pressure fails?

Stu Friedberg  {seismo, allegra}!rochester!stuart  stuart@rochester

mjranum@gouldsd.UUCP (Marcus the Ranum) (09/15/86)

> 
> It's my impression that when an oil-pressure warning goes off, it's
> like the chip-detector in a helicopter:  You're already getting big
> time damage; land (pull over) the thing IMMEDIATELY.  Anyone care to
> comment on how long a bike engine lives after oil pressure fails?
> 
> Stu Friedberg  {seismo, allegra}!rochester!stuart  stuart@rochester

	Depends a lot on how fast you are turning the engine over at
the time. Certainly every second you run at low oil pressure is going 
to put several hundred (thousand?) miles worth of wear on your bike.
It all depends on what kind of shape your beaings are in already, and
how much of an oil film they retain. There's also the matter of heat,
since you might just melt those 'ol bearings right out of there....
	I've never ridden very far on a bike with low oil levels. Just
far enough to coast to a stop with the bike in neutral and the kill
switch punched. I know a guy who routinely logged mega miles on his
old Kawasaki 440 with the oil light flashing. Thing still runs, from
what I hear. It could be that oil pressure warning lights mean different
things on different bikes. On some it could mean you're marginal, and
on some it could mean you have 3,000$ of junk between your legs....
Best to avoid it, unless you can talk Honda into giving us a brace 
of interceptors for some exhaustive testing...  :-)

Live Free !!
mjr
-- 
 
Moon so bright for love!
Outstretched palm at dusk dies
With insect-talking

animal@ihlpa.UUCP (D. Starr) (09/16/86)

> In article <1848@ihlpa.UUCP>, animal@ihlpa.UUCP (D. Starr) writes:
> > ...  The only Japanese four-stroke engine I know of with an
> > oil-level light is the Yamaha V-twin, which is all roller bearings and
> > can't maintain more than two or three pounds of pressure.
> 
> I have a 1981 Yamaha 550 Seca.  It has also has an oil-level warning,
> rather than a oil-pressure warning.  It is a four-stroke in-line four
> with plain bearings.  I am actually rather glad to have the level
> warning, since it goes off sooner (before actual damage is likely to
> occur) in the usual case of running low in the sump.  I've had this
> happen twice after/during long distance trips and suffered no damage.
> 
> It's my impression that when an oil-pressure warning goes off, it's
> like the chip-detector in a helicopter:  You're already getting big
> time damage; land (pull over) the thing IMMEDIATELY.  Anyone care to
> comment on how long a bike engine lives after oil pressure fails?
> 
> Stu Friedberg  {seismo, allegra}!rochester!stuart  stuart@rochester

I have two stories to relate on running without oil; one of them is
from personal experience, the other is second-hand.

The second-hand story concerns a test supposedly performed by Harley
mechanics during the development of the Evolution engine.  Somebody
decided to find out how long this engine would run without oil, so they
got a test bike warmed up, drained the oil and took it out for a ride.
It went forty-some miles before showing any problems; then they stopped
the experiment and dismantled the engine for inspection.  They found
only minor piston seizure, which could be repaired with fine sandpaper.

Similarly, I ran the oil tank and lines on my Suzuki GT750 (two-stroke,
water cooled) totally dry somewhere in southwest Missouri one time, and
didn't notice until I had stopped for the night in Kansas City.  The only
symptom was trouble idling (possibly due to the above-mentioned minor
piston seizures); I refilled the oil tank, tossed some oil into the gas
to cover the line-priming time, and rode the bike another 25,000 miles
without engine problems.  As far as I can tell, I ran at least 150 miles
on the oil that clung to the bearings.

It's worth noting that all rotating shafts in *both* of the engines described
above are in roller bearings, which is probably why they survived.  Plain
bearings would probably not last more than a couple minutes without 
pressurized oil.